Friction / Fusion Welders

High-Speed, Servo-Driven Spin Welder joins small-diameter parts.
Friction / Fusion Welders

High-Speed, Servo-Driven Spin Welder joins small-diameter parts.

Capable of orienting part halves relative to each other with positioning accuracy of ±1.0°, HS-OSW runs up to 7,000 rpm and targets manufacturers of components with diameters down to 0.125 in. Dual-speed proportional valve allows pneumatic pressure control, enabling user to program individual settings for initial part approach speed, contact pressure, weld pressure, and cooling...

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Friction / Fusion Welders

250-Ton Friction Welder Announcement

American Friction Welding Inc. of Brookfield, Wisconsin announces the acquisition of a Thompson 250-ton Friction Welding Machine. This will be the largest direct-drive, rotary friction welding machine available for sub-contract work in North America. It will provide a new size range for fusing solid metal up to 7” diameter. Tube diameters can be accommodated up to 12”. Total part length can...

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Friction / Fusion Welders

What Makes Sonobond's Ultrasonic Welding System Outperform Competitors' Systems When Welding Tin-Coated and Oxidized Wires and Terminals

Lower Vibratory Amplitude and Higher Vibratory Force Provides Better Impedance Match for Successful Welding WEST CHESTER, Pennsylvania – Sonobond's ultrasonic technology provides the only ultrasonic system capable of welding the tin-coated wires and terminals essential to electrical applications for hightemperature, high-humidity and other environmentally challenging conditions. Tin-coated...

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Sonobond's New Generation of Battery Assembly Technology Featured at Upcoming 2014 Battery Show
Friction / Fusion Welders

Sonobond's New Generation of Battery Assembly Technology Featured at Upcoming 2014 Battery Show

Ultrasonic spot welders achieve environmentally friendly, high-performance welding with unique and patented features. WEST CHESTER, PennsylvaniaÂ- – The capabilities of the SonoWeld® 1600 and Dual Head Spot Welders will be the focus of Sonobond Ultrasonics' display at the 2014 Battery Show in Novi/Detroit, Michigan, September 16 –18. Our units require no consumables and use lower...

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Ultrasonic Spot Welders work with foils as thin as 7 microns.
Friction / Fusion Welders

Ultrasonic Spot Welders work with foils as thin as 7 microns.

Able to weld multiple layers and/or delicate foils to tabs or terminals, SonoWeld® 1600 and Dual Head Spot Welders also accommodate battery pouch assembly and HV termination welding. Durable bonds are created in one operation that takes seconds; does not employ any heat, current, fluxes, or filler; and does not produce any arcs, sparks, or fumes. Dual Head Spot Welder can join up to 100...

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Sonobond's Exclusive Ultrasonic Machinery for Splicing Tin-Coated Wires will be Demonstrated at the Electrical Wire Processing Expo, May 2014
Friction / Fusion Welders

Sonobond's Exclusive Ultrasonic Machinery for Splicing Tin-Coated Wires will be Demonstrated at the Electrical Wire Processing Expo, May 2014

Patented Wedge-Reed system enables unique one-pulse welding without pre-cleaning. WEST CHESTER, Pennsylvania — Sonobond Ultrasonics announced today that its equipment has distinct capabilities unmatched by any other ultrasonic metal welding or splicing machine. We produce the only ultrasonic system able to reliably weld most oxidized and tinned metals in one pulse without pre-cleaning," notes...

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Low Force Ultrasonic Welder produces flawless small joints.
Friction / Fusion Welders

Low Force Ultrasonic Welder produces flawless small joints.

Able to produce repeatable welds with forces down to 5 N, HiQ DIALOG series Low-Force version handles small, precision mechanical parts for such applications as medical technology and microelectronics. Control technology, precision actuator, and dialog control enable precise control of each step of 1.2 sec lasting welding process. Soft-Touch technology makes it possible to slow down sonotrode...

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Sonobond Ultrasonics' Equipment Assembles High Efficiency and Specialty Filtration Products for Great Lakes Filters
Friction / Fusion Welders

Sonobond Ultrasonics' Equipment Assembles High Efficiency and Specialty Filtration Products for Great Lakes Filters

Attendees at FILTRATION 2013 (Chicago, November 12-14) Will See Machinery that Produces Strong, Perforation-Free Seams Four Times Faster than Sewing and Ten Times Faster than Adhesive Machines WEST CHESTER, Pennsylvania –Â- When Great Lakes Filters, in Hillsdale, Mich., needed an assembly method to produce a liquid filter bag that could hold up to hydraulic pressing without splitting or...

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Friction / Fusion Welders

Plastic Bench Welder utilizes directed infrared system.

Plugging into 120 V outlet and heating up in 1 minute, Model 8050 Infrared Non-Contact Fusion Plastic Welding System enables very intricate plastic components to bond with cooler, safer, non-contact welds. IR heating arrays can be designed to join similar or two dissimilar plastic materials with differentiating melting points. Since parts never come in contact with infrared array, material...

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Flawless 3-D Lights
Friction / Fusion Welders

Flawless 3-D Lights

Ultrasonic welding convinces during the manufacturing of complex daytime running lights Daytime running lights have become mandatory by EU Standards as of recently and are a popular style element. Their complex 3-D shape represents a challenge for joining technology. The ultrasonic welding tool can be easily adapted to the design type by means of studs in various heights. Short cycle times and...

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