Ultrasonic Welder handles various terminal shapes and sizes.

Press Release Summary:



Terminal Welder System can weld and crimp over 20 mm² of wire to ground lug in single operation. Generator/controller combines quality and process control capabilities including preventive maintenance, troubleshooting, and calibration. Electronics are incorporated in controller to maintain variables such as compression of wires before welding, weld time, energy, and final weld height within tight tolerances.



Original Press Release:


Ultasonic System Welds Over 20 Wires to a Single Ground Lug Terminal


Wilmington, MA...Stapla Ultrasonics has developed the Terminal Welder system that can weld over 20 mm² of wire to a ground lug in a single, one-second operation. Designed for use with a wide range of terminal shapes and sizes, the system has been accepted and approved by major automobile manufacturers looking to simplify harness design, minimize terminal inventory and establish zero defect quality controls.

Stapla's ultrasonic Terminal Welder system is able to weld different wire combinations - from 20 AWG to 8 AWG wires - to a common ground without changing tooling.

The termination process is simplified because the Stapla's Terminal Welder ultrasonically welds and crimps the ground lug in a single operation. As part of the system, the Stapla generator/controller combines comprehensive quality and process control capabilities including preventive maintenance, troubleshooting and calibration. Advanced electronics are incorporated in the controller to maintain quality control variables - compression of wires before welding, weld time, energy and final weld height within tight tolerances.

In addition, to welding wires to ground lugs, Stapla ultrasonic welding systems are used to ultrasonically weld terminals, connectors and lamp sockets to wiring harnesses and flat cable conductors measuring as little as 35 microns in thickness.

For more information contact Stapla Ultrasonics at 375 Ballardvale Street, Wilmington, MA 01887 Tel: 978-658-9400 Fax: 978-658-6550 Web: staplaultrasonics.com

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