Morgan Thermal Ceramics

Refractory Shapes produce clean, contaminant-free metals.

Refractory Shapes produce clean, contaminant-free metals.

Dense, hard, and chemically stable Cerox® fired refractory shapes are resistant to chemical attack from acids, slags, and gases and come inÂ- various material compositions. Fired to temperatures that create strong molecular bonds, shapes provide cleaner, contaminant-free metal desired by end-users in aerospace and automotive steel foundries. Variants include Sillimanite Cerox 200 (74%...

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Microporous Insulation Board serves as back up insulation.
Thermal & Heating Equipment

Microporous Insulation Board serves as back up insulation.

Based on ultra-fine particles of fumed silica, metal oxides, and reinforcement fibers, BTU-BLOCK(TM) Board limits air convection, heat conduction, and radiation transmission. When used as part of lining, product minimizes energy waste, temperature variability, insulation thickness, and cold face temperature. Board is suited for high-temperature applications in non-ferrous metals, chemical...

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Monolithics with More than 20 Years In-Service Success
Thermal & Heating Equipment

Monolithics with More than 20 Years In-Service Success

Thermal Ceramics, manufacturer of world renowned high temperature insulation, is excited to introduce the acclaimed Tri-Mor® line of monolithics for the Aluminum, Power and Iron and Steel markets. The Tri-Mor monolithic line of products benefits the furnace or boiler with improved lining life and reduced energy consumption. The Tri-Mor products feature high strength, higher densities and...

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BTU Block (TM) NEW Enhancments
Thermal & Heating Equipment

BTU Block (TM) NEW Enhancments

Thermal Ceramics is pleased to announce an enhancement to our industrial microporous product line, BTU-BLOCK(TM). Through our continuous improvements, the BTU-BLOCK industrial microporous products have undergone standardization in both the formulation and manufacturing process to ensure consistency and maintain the already superior quality of the product line. Unlike traditional ceramic based...

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Thermal & Heating Equipment

Blanket Insulation reduces density, increases efficiency.

Superwool Plus, available in blanket and bulk formulations, makes it possible to reduce blanket density one full grade and still achieve acceptable results while also lessening weight of insulation package. Designed to conserve energy and respect environment, engineered solution has 1,200 to 1,832°F temperature range suited for appliance, automotive, power, and heat treating applications.

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Machinery & Machining Tools

Castable Material solves refractory insulation problems.

Kaolite 2000-LI can be gunned or pumped into place for high temperature industrial processes. With its low iron oxide content, product can be used in carburizing furnaces or where high concentrations of CO gas are present. Strength-to-density ratio ranges from 11 to 12 psi/pcf. Low k values along with high cold crushing strengths of 450 psi at densities of 38-41 pcf provides insulation and...

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Moldable Material suits insulating and patching needs.
Adhesives & Sealants

Moldable Material suits insulating and patching needs.

Superfil 607 Moldable wet mastic material is designed for continuous use up to 2,000Â-ºF, and has smooth, semi-sticky consistency for application to refractory and fibrous surfaces. It is supplied ready-to-use from pail or caulking tube and used for repair and reinsulation of furnace lining cracks as well as for covering metal hardware. Non-wetting to molten aluminum makes it suited for...

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Paints & Coatings

Moldable/Pumpable Materials eliminate hot spots.

With operating temperatures of 2,000 or 2,400°F, fiber-based Kaofil® grades feature smooth consistency and workability. Pumpable products are installed with piston and diaphragm pumping equipment and are suited for hot spot repair in utility boilers, HRSG units, and blast furnace stoves. Moldable grades are suited for repair or joint filling applications in ferrous, non-ferrous, and...

Read More »
Machinery & Machining Tools

Refractory Castable offers alternative to 1:2:4 field mix.

Offering quality control from raw material specifications to manufacturing process, Kaolite 1:2:4 is tested by outside testing lab for standard quality conformance. Product, which can be gun or cast, is comprised of 1 part Lumnite or other mid-grade calcium aluminate cement; 2 parts haydite, expanded shale; and 4 parts vermiculite. Physical properties include 48-56 lb/ft³ density and 400-500...

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Thermal & Heating Equipment

Insulation Board features cold crushing strength of 350 psi.

Model TR-19HS Block consists of 1,900°F, medium-density, vermiculite insulation board material. It offers K factor of 1.17 BTU in./hr ftÂ-² at 1,000°F. Available in thicknesses up to 7 in., material is thermally stable with shrinkage of less than 1.5% at 1,900°F. It offers resistance to direct flame exposure and cryolite vapor attack. Block can be cast or gunned against...

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Refractory Shapes produce clean, contaminant-free metals.

Refractory Shapes produce clean, contaminant-free metals.

Dense, hard, and chemically stable Cerox® fired refractory shapes are resistant to chemical attack from acids, slags, and gases and come inÂ- various material compositions. Fired to temperatures that create strong molecular bonds, shapes provide cleaner, contaminant-free metal desired by end-users in aerospace and automotive steel foundries. Variants include Sillimanite Cerox 200 (74%...

Read More »
Microporous Insulation Board serves as back up insulation.
Thermal & Heating Equipment

Microporous Insulation Board serves as back up insulation.

Based on ultra-fine particles of fumed silica, metal oxides, and reinforcement fibers, BTU-BLOCK(TM) Board limits air convection, heat conduction, and radiation transmission. When used as part of lining, product minimizes energy waste, temperature variability, insulation thickness, and cold face temperature. Board is suited for high-temperature applications in non-ferrous metals, chemical...

Read More »
Monolithics with More than 20 Years In-Service Success
Thermal & Heating Equipment

Monolithics with More than 20 Years In-Service Success

Thermal Ceramics, manufacturer of world renowned high temperature insulation, is excited to introduce the acclaimed Tri-Mor® line of monolithics for the Aluminum, Power and Iron and Steel markets. The Tri-Mor monolithic line of products benefits the furnace or boiler with improved lining life and reduced energy consumption. The Tri-Mor products feature high strength, higher densities and...

Read More »
BTU Block (TM) NEW Enhancments
Thermal & Heating Equipment

BTU Block (TM) NEW Enhancments

Thermal Ceramics is pleased to announce an enhancement to our industrial microporous product line, BTU-BLOCK(TM). Through our continuous improvements, the BTU-BLOCK industrial microporous products have undergone standardization in both the formulation and manufacturing process to ensure consistency and maintain the already superior quality of the product line. Unlike traditional ceramic based...

Read More »
Thermal & Heating Equipment

Blanket Insulation reduces density, increases efficiency.

Superwool Plus, available in blanket and bulk formulations, makes it possible to reduce blanket density one full grade and still achieve acceptable results while also lessening weight of insulation package. Designed to conserve energy and respect environment, engineered solution has 1,200 to 1,832°F temperature range suited for appliance, automotive, power, and heat treating applications.

Read More »
Machinery & Machining Tools

Castable Material solves refractory insulation problems.

Kaolite 2000-LI can be gunned or pumped into place for high temperature industrial processes. With its low iron oxide content, product can be used in carburizing furnaces or where high concentrations of CO gas are present. Strength-to-density ratio ranges from 11 to 12 psi/pcf. Low k values along with high cold crushing strengths of 450 psi at densities of 38-41 pcf provides insulation and...

Read More »
Moldable Material suits insulating and patching needs.
Adhesives & Sealants

Moldable Material suits insulating and patching needs.

Superfil 607 Moldable wet mastic material is designed for continuous use up to 2,000Â-ºF, and has smooth, semi-sticky consistency for application to refractory and fibrous surfaces. It is supplied ready-to-use from pail or caulking tube and used for repair and reinsulation of furnace lining cracks as well as for covering metal hardware. Non-wetting to molten aluminum makes it suited for...

Read More »
Company News

Thermal Ceramics Awarded ISO 14001 Certification

We are pleased to announce that Thermal Ceramics Inc. - Augusta, GA USA - facility has received the ISO 14001 certification. The ISO 14001 standard is the corner stone of the ISO 14000 series. It specifies a framework of control for an Environmental Management System (EMS) against which an organization can be certified by a third party. The ISO 14000 is a series of international standards on...

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Paints & Coatings

Moldable/Pumpable Materials eliminate hot spots.

With operating temperatures of 2,000 or 2,400°F, fiber-based Kaofil® grades feature smooth consistency and workability. Pumpable products are installed with piston and diaphragm pumping equipment and are suited for hot spot repair in utility boilers, HRSG units, and blast furnace stoves. Moldable grades are suited for repair or joint filling applications in ferrous, non-ferrous, and...

Read More »
Machinery & Machining Tools

Refractory Castable offers alternative to 1:2:4 field mix.

Offering quality control from raw material specifications to manufacturing process, Kaolite 1:2:4 is tested by outside testing lab for standard quality conformance. Product, which can be gun or cast, is comprised of 1 part Lumnite or other mid-grade calcium aluminate cement; 2 parts haydite, expanded shale; and 4 parts vermiculite. Physical properties include 48-56 lb/ft³ density and 400-500...

Read More »

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