New Batchers Products

Batching System processes multiple recipes at high speeds.

Suited for food processing as well as industrial applications, Batching System simultaneously processes up to 20 batches/hr, each with up to 24 components. Equipment is engineered for recipe sizes of 10-200 lb each, and maintains ingredient accuracy of +.02 lb/ingredient with use of screw feeders. Controlled via Allen Bradley PLC and PC, system will flow virtually all powdered, flaked, and...

Weigh Batching System offers bulk bag-to-bin operation.

Featuring stainless steel contact surfaces, Weigh Batching System discharges material from bulk bags, de-lumps product, and feeds it gravimetrically into rigid bins. Bulk-bag-to-hopper interface consists of manual Spout-LockÃ-® clamp ring at top of pneumatically actuated Tele-TubeÃ-® telescoping tube. Pneumatically actuated Power-CincherÃ-® flow control valve cinches bag spout...

Batching System Solves Dust Problems And Saves Time

Brunswick, OH--Metso BEST, Inc. has developed a unique batching system that solves dust problems and saves time. A manufacturer required a clean, accurate method of batching out specific amounts of various carbon black materials in a process that required frequent changes of the materials. Metso BEST engineers designed a gain-in-weight bulk-bag unloading station with an interchangeable-frame...

Batching/Blending System offers in-line operation.

Pneumatic batching system consists of bulk bag dischargers mounted on load cells that allow loss-of-weight batching. System controller starts and stops rotary airlock valve to weigh ingredients. Minor, pre-weighed ingredients are added at manual dumping station, and dilute-phase vacuum conveyor line terminates at filter receiver that accumulates batch, then discharges it through slide gate valve...

Reshoring in Metal Stamping

This white paper provides an overview into the reshoring of metal stamping and other manufacturing processes.

Batch Dispenser delivers optimal throughput by design.

CamalotÃ-® XyflexPro(TM) HVB (High Volume Batch) Dispenser uses conveyorless material handling system and dual dispense heads. Throughput rate is achieved by optimizing number of parts in process to fully absorb capillary flow times, part transport times, and extended product heating times. Max dispense head utilization provides ability to process 16 boats/96 parts within dispense area....

Manual Batching Systems offer design flexibility.

Tailored to production requirements, customizable batching and weighing systems are engineered to adapt to future expansions and automation. System components include material silos, unloaders, and integrated dust collection. Design of USDA-approved, polyethylene dispensers eliminates bridging. Used to process powders and dry bulk ingredients, modular systems can also include user interface,...

Batching Systems help minimize manual labor.

Automated Batching Systems manage dry bulk, powdered, flaked, and granular ingredients. USDA polyethylene dispensers are round with sides sloping to shear wall drop, preventing bridging effect. Super Sacks for incoming raw material hold up to 3000 lb, are mounted to frame, and fork-lifted to dispenser. When batch cycle is complete, PLC produces batch record that includes all ingredients and their...

Batching/Blending System integrates with conveyors.

Self-contained, gain-in-weight system receives bulk ingredients from multiple upstream sources, and weigh-batches, blends, and discharges material into surge hopper for conveying or discharging into process equipment or storage vessels. Controller with touch screen displays images of system components in operation, indicating material fill levels of weigh hopper, blender and surge hopper, as well...

Batching Controller has fieldbus interface capabilities.

AD-4402 can be used as stand-alone batching unit or part of multi-function system. RS-485 interface allows up to 32 controllers to be networked to PLC, PC, or equipment supporting Modbus. Eleven outputs and 11 inputs can be set up using one of 50 pre-programmed function codes. Controller has internal resolution of 1,000,000 counts, maximum display resolution of 16,000 counts, and A/D conversion...

Compound Systems provide plastics mixtures and dry blends.

Compound systems are capable of producing up to 12 tons/hr per line of finished product. Storage silos hold 150 tons of solids, with dust-free conveyors using dilute or dense phase pneumatic systems to convey material. All ingredients are systematically weighed, and micro-dosing station allows small amounts of solids or liquids to be added to each batch with accuracy of 5 grams. Systems are...

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