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Milling Machines & Tools
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High-Speed Milling Machine provides 60 x 45 in. work area.
Datron Dynamics, Inc.
Milford, NH 03055
Jul 10, 2014
Featuring brushless, direct drives on all axes that provide feed rates up to 866 ipm, MLCube machines metals and engineered plastics. Machine be configured with 1.8 kW, 48,000 rpm spindle; 2 kW 60,000 rpm, liquid-chilled spindle; and 3 kW, 40,000 rpm, liquid-chilled spindle. HSK-E 25 tool holders, available with 1.8 kW and 3 kW spindles, offer additional precision and less than 1 micron run out. Added functionality such as palletized work-holding and advanced probing is available.
Large Part EDM, Milling Machines increase productivity, quality.
MC Machinery Systems
Wood Dale, IL 60191
Jun 23, 2014
Suited for production of workpieces up to 53.1 x 43.3 x 20.0 in, MV4800 Advance EDM features cylindrical drive and 31.5 x 23.6 x 20.0 in. travel range. Submerged, it can cut 20 inches deep. Also available, LUMEX Advance-25 enables one-machine, one-process manufacturing of complex molds and parts by fusing metal laser sintering (3D SLS) technology with high-speed milling technology. Complicated parts production is possible through total manufacturing using digital engineering and 3D data.
Milling Grade is suited for machining cast iron.
Latrobe, PA 15650
Apr 30, 2014
Designed for extended tool life, WK15CM WIDIA Victory™ grade is available for face mills, shoulder mills, and copy mills. Fine-grained alumina layer promotes wear resistance by optimizing coating integrity at elevated speeds, while post-coat treatment increases cutting edge toughness by improving coating stress. This helps fight thermal cracking and coating flaking. Furthermore, cutting edges are micro-polished to lessen cutting forces and friction and workpiece sticking.
High-Speed Milling Machine supports mold and die work.
GF Machining Solutions
Lincolnshire, IL 60069 4224
Apr 11, 2014
Equipped with 42,000 HSK spindle that uses ceramic hybrid ball bearings with oil-air lubrication, as well as liquid-cooled stator jacket and bearings, Mikron HSM 500 MoldMaster cuts at feedrates up to 784.4 ipm with rapid traverses up to 1,574.8 ipm. Machine features graphite extraction system touch probe capability and absolute optical linear scales with 20 nm step resolution on X, Y, and Z axes. Machining center supports both hard die and graphite electrode production.
Block System optimizes road milling efficiency.
Latrobe, PA 15650-0231
Mar 31, 2014
Consisting of taper-press retention system that requires only single spare part for backup, KPL/KPR302 System offers long gauge length, which minimizes power requirements for road milling. Longer wear length translates into extended milling before maintenance is required. Tools and holders are designed for all road milling applications and cutting conditions, particularly for profile milling with cuts greater than 6 in.
End Mills handle machining of hardened steels.
Imco Carbide Tool Inc.
Perrysburg, OH 43552
Mar 28, 2014
Suitable for machining hardened steels up to 58–62 HRC, running wet or dry, Omega M726 End Mills feature 6 flutes, 50° helix angle, and AITiNX coating to protect cutting edges from heat generated in cutting zone. Omega M7 Series is available in sizes from 1/8–¾ in. and in variety of lengths with neck relief and corner radii as standard options. Sizes 1/8–3/16 in. have 5 flutes for maximum chip evacuation and are designated M725 series. All other geometries are same as those on M726 models.
Centrifugal Impact Mill controls particle sizes.
Munson Machinery Co., Inc.
Utica, NY 13503
Mar 11, 2014
Equipped with stationary outer disc and rotating inner disc, 24 in. dia pin mill model CIM-24-MS grinds, sizes, de-agglomerates, and homogenizes friable or other materials into controlled particle sizes from coarse to fine (400 mesh). Destructive path through which material flows features 5 intermeshing rows of rotating and stationary pins, and production of desired particle size is accomplished by controlling infinitely variable rotor speed.
High Performance End Mill serves aluminum roughing applications.
Tavares, FL 32778
Mar 11, 2014
Available in sizes from 3/16–¾ in., Alumigator is designed for accelerated ramping into pockets at angles up to 45°. End mill, once at full depth of cut, will chew through material as aided by core and engineered cutting edges that maximize cutter strength. Combination of geometries produces short curled chip, which is evacuated at accelerated rates to help prevent double cutting chips and keep flutes from packing.
Solid Carbide Endmill combines performance, extended tool life.
Walter USA, Inc.
Waukesha, WI 53188
Mar 07, 2014
Used on steel, stainless steel, cast iron, and super alloys, Prototyp Proto•max™TG (Tough Guys) is available in 2–25 mm dia variants with 3, 4, or 5 cutting edges. Design promotes chip removal, rear cutting edge has reinforced core to promote stability, and carbide substrate provides toughness for counteracting vibration induced fractures to cutting edge. Pre-treatment provides optimum surface for titanium aluminum nitride coating, which helps protect against wear and increase tool life.
Advanced CNC increases milling/turning machine capabilities.
Siemens Industry, Inc.
Elk Grove Village, IL 60007
Feb 25, 2014
To improve accuracy, surface finish, safety, and communication capabilities for basic milling and turning machines, Sinumerik 808D Advanced offers up to 5 axes/spindle motion control on single machine channel. Drive bus communication occurs between CNC and drive for maximum position control, and data transfer is supported over standard Ethernet protocol. Auto Servo Tuning (AST) lends to optimal surface quality and repeatable part accuracy in mold and die applications.
Face Milling Platform addresses cast iron, steel challenges.
Latrobe, PA 15650-0231
Feb 21, 2014
Featuring double-sided insert design with 8 cutting edges, KSSM8+™ maximizes metal-cutting performance in cast irons and steel workpieces. Respectively, IC10 and IC 12.7 sizes provide 0.354 and 0.236 in. depth of cut and lead angles of 88° and 87°; suitable applications include those where fixture limitations or part designs call for close to 90° shoulders. Lowering cutting forces and optimizing floor finish quality while machining, –LD geometry has positive rake face and honed edges.
Medium Roughing Inserts cut stainless steels.
Latrobe, PA 15650-0231
Feb 20, 2014
Suitable for wide range of workpiece materials, but optimized for stainless steels, Beyond™ MR Inserts feature unique geometry that maximizes smooth cutting and chip flow. Geometry of chip step is designed in continuous curve so that alternating stresses are reduced and uniform chip forming occurs. High positive rake angle works with smoothly curved cutting edge to reduce cutting forces. In addition, inserts have formed-in coolant channels that efficiently deliver flood coolant to cutting edge.
Air Swept Fine Grinding System optimizes particle distribution.
Aurora, IN 47001
Feb 20, 2014
Available in 4 sizes from 10–150 hp, Vertical Roller Mill (VRM) offers optimized particle size distribution. Consistent wear and long-life grinding zone components lend to delivery of consistent results. This air swept fine grinding system accommodates various materials, including MSHA rock dust, activated carbon, calcium carbonate, coal, lime, and pet coke.
Face Mills help eliminate burrs.
Sumitomo Electric Carbide, Inc.
Mount Prospect, IL 60056
Feb 06, 2014
With unique insert chipbreaker design, WGX Wave Mill Series delivers optimized surface finish and run-out accuracy. Units also offer low cutting force due to high rake angle and optimized edge treatment for extended tool life with Super ZX and Super FF coatings. Also available, ACM200 and ACM300 insert grades are suitable for milling exotic and stainless steel materials. ACM200 CVD grade offers wear and heat resistance, while ACM300 PVD grade features balanced wear and fracture resistance.
Pipe Beveling Tool End preps offshore piping systems.
Medfield, MA 02052
Jan 30, 2014
Designed for dry-cutting high-temperature, high-pressure pipe from 4.5–18 in. OD, MILLHOG® Dictator Welding End Prep Tool features 3 hp air motor designed for operation in environments that have dirty air and high moisture content. ID clamping pipe milling machine develops 4,100 lb-ft torque at cutter blade and pulls continuous thick chips without cutting oils. TiN-coated blades dissipate heat from pipe surface, and design facilitates cleaning and maintenance of air motor.
Robot Machining Cell universally adjusts to different tasks.
MBFZ toolcraft GmbH
Georgensgmünd 91166 Germany
Jan 28, 2014
With installation size of 1,800 x 1,800 x 1,800 mm, RoboBox Machining Cell combines 6-axis articulated arm robot by Stäubli in closed production module with 7.5 kW water-cooled milling spindle. System features slotted table, 8 tool positions, and anti-collision protection. Robot does not have to be conventionally taught; all kinematic movements are programmed using Mastercam Robotmaster software. Standard task is milling, but other finishes and post-processing options are also possible.
Round Fine Centering System suits mold making applications.
Agathon Machine Tools Inc.
Bethel, CT 06801
Jan 14, 2014
Heat resistant up to 302°F, Round Fine Centering System provides accurate backlash-free mold alignment, accurate radial bearing side lock, and high initial load capacity. Design allows for pre-centering of mold halves for gentle and synchronous close so injection molded parts are removed without damage. Since system is not limited to 4 corners of mold, mold maker can place unit where there will be more deflection, providing rigidity, optimized open and closure, and minimal wear.
Cold Milling Machines feature rear rotor design.
Compaction America, Inc.
Kewanee, IL 61443 1714
Dec 26, 2013
Designed to extend cutting tool life, BM-35 Series features BMS 15 interchangeable holder system, which utilizes single bolt for holder retention and requires low tightening torque of 75 lb-ft. Low front face position maximizes efficiency while allowing full tooth rotation. In addition, machines incorporate logical operating layout, intuitive controls, and low noise levels. Vibration isolated operator's stand features comfortable swivel seat design which allows all work to be done while seated.
Molding System suits high-volume PET preform production.
Husky Injection Molding Systems
Bolton, ON L7E5S5 Canada
Nov 20, 2013
Facilitating equipment upgrades while preserving floor space and promoting viable production, HyPET® HPP5 supports use of molds from previous generation products. Polaris™ HMI features 19 in. color LCD, intuitive layout, and ability to monitor/control auxiliaries. Along with integrated Altanium™ temperature controller, features include CoolPik® unit with refrigerator combined cooling and dehumidification. Integrated solution for extended mold life promotes performance and reduce maintenance.
Solid Carbide Endmills offer fine balance and 5 ìm run-out.
Villa Park, IL 60181
Oct 18, 2013
Made from fine grain carbide, Power Mill PVD-coated endmills come in 2–20 mm cutting diameters and with 3, 4, and 5 cutting edges. Safe-Lock™ pull out protection system is available starting from 6 mm shank diameter, and all shanks are based on h5 tolerance. Cutting edge solutions include sharp, chamfer, and radius, and roughing geometry with cord profile is also available. For chatter-free, high-end machining, endmill geometries are based on unequal flute and helix design.
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