TAK Enterprises, Inc.    Bristol, CT 06010 7400
Oct 11, 2010 Featuring programmable design, Model No.0 - PRWS has ability to individually set each independent component values that interact to produce straight wire based on conditions encountered for application. Unit includes built-in spool payoff with programmable back tension value, anti-twist device, wire cleaner/lubricator, and tractor-style feed drive. Users can set arbor speed up to 12,000 rpm, feed speed up to 100 fpm, and tension value up to 35 lb-in. in 1% increments.

Hobart Welding Products    Lithonia, GA 30058
Jan 05, 2010 Optimized for soft alloy wire welding in light industrial, automotive, and farm applications, DP 3545-20 Spool Gun comes with 20 ft cable as well as gun barrel and cable suited for IronMan 230 MIG welder's 250 A output. Direct-connect power pin accelerates connection to wire drive system. Offering wire speed range of 200-1,200 ipm, 200 A spool gun weighs 8 lb with cable assembly and uses .030-.047 in. dia aluminum, steel, and stainless steel wire.

YCI, Inc.    Santa Fe Springs, CA 90670
Jul 15, 2008 Along with rigid box structure base, V500 and V650 employ THK linear guideways, C1 class ballscrews with cryogenic treatment, and ac servo motor to promote cutting precision. Both utilize Windows XP-Embedded control OS and incorporate 15 in. TFT touchscreen, as well as RTX real-time extension software. Threading is done directly at break point, with no need to return to starting point upon wire breakage. With double door design, V650 is capable of reaching 320 mm²/min.

AIM, Inc.    Addison, IL 60101
Jul 11, 2008 Supplied with industrial PC running Windows XP Pro and SmartEditor®, AccuForm Compact 3D Machine combines 2-plane straightener, maintenance-free servo quad-roller feeder, and precision bender axes. SmartEditor® offers flexible programming language with intuitive commands, conversational step-by-step programs, and near unlimited program storage.

Schleuniger, Inc.    Manchester, NH 03103
May 23, 2008 Consisting of electrical drive unit and compact holding unit, WireTwist 500 twists pre-processed wires from 18-79 in. long that have been stripped, crimped, or sealed. Longer wires, up to 197 in., can be handled by using wire guide between power unit and holding unit. Programmable machine has clearly structured display that allows adjustment of revolution speed and number of revolutions (forward and reverse).

Schleuniger, Inc.    Manchester, NH 03103
May 19, 2008 CrimpCenter 64 HD for high quality processing of crimp and seal cable applications features various configuration possibilities that allow for variety of medium to large wire applications between 10 and 6 AWG. With special options, machine can also process small to medium wire applications between 22 and 10 AWG. Incorporating precision mechanics, electronics, software, and networking, it performs with up to 2 presses.

ETCO Incorporated    Warwick, RI 02888 1501
Mar 12, 2008 ECTO Bender-Booter applies boot to terminated ignition wire and bends it to produce 45 and 90 deg angled or straight boots. Featuring dual palm-button actuation for operator safety, air-powered unit is capable of processing up to 100 wire assemblies per hr. Measuring 24 x 18 in., it is designed to bend and boot ETCO CB2, CB3, AB16, CB8, AB15, and AB20 boots, along with DT2000LB, DT207LB, DT200B, DT250B, DT257B, SP19, and DT7B ignition terminals.

Miller Electric Mfg. Co.    Appleton, WI 54912 1079
Sep 26, 2007 Designed for those who perform occasional aluminum welding, Spoolmate 100 Series plugs directly into Millermatic® 140, Millermatic 140 with Auto-Set(TM), or Millermatic 180 MIG welder without requiring separate control box. Recessed contact tip and clear spool cover help reduce number of burnbacks, while dual V-knurled drive rolls ensure consistent feeding of aluminum. Unit comes with 12 ft gun cable and lets users adjust drive roll tension to match wire being used.

Schleuniger, Inc.    Manchester, NH 03103
Apr 26, 2006 Pneumatic Safety Crimping Machine, Model CT 35, is capable of crimping insulated and un-insulated closed barrel terminals, coaxial cable connectors, and wire ferrules. It crimps wire up to 6 AWG and ferrules on wire up to 1 AWG. Crimping portion of cycle cannot be actuated if crimp dies are open more than 0.25 in. Once terminal is in position, operator presses left side of foot pedal and terminal is crimped.

Schleuniger, Inc.    Manchester, NH 03103
Apr 25, 2006 Fully automatic CrimpCenter 63 wire crimping machine offers crimping, sealing, twisting, and tinning of wires from 10-26 AWG (0.15-6 mm²). Belt feed system is capable of feeding wire at 39.4 ft/s. Complete set-up of single crimping station is done in less than 30 sec. No applicator set-up is required, and set-up can be done while machine is producing.

Lincoln Electric Co. Inc., The    Cleveland, OH 44117
Mar 10, 2006 Designed for Power MIG(TM) 255C and Power MIG 350MP wire feeder/welder systems, Magnum® 250LX is capable of feeding .030 to 3/64 in. dia aluminum wire or .025-.035 in. dia steel wire on up to 4 in. dia spools at speeds up to 800 ipm. It features 3½ turn wire speed control at gun for fine adjustment of wire speed, eliminating need to walk back to power source to change speed. Rated 280 A/60% duty cycle and 200 A/100% duty cycle, unit includes both .035 and 3/64 in. contact tips.

SICK STEGMANN, INC.    Dayton, OH 45413
Feb 21, 2006 Combined with absolute or incremental encoders, MRA-F provides linear path solutions for various applications and is built with stable spring return, flexible steel rope, and steel dirt removers. It incorporates SSI interface; Profibus, CANopen, or DeviceNet fieldbus technology for absolute wire draw encoders; and HTL or TTL interface for incremental wire draw encoders. Product operates via drum rotation, which is proportional to length being measured.

Eraser Company, Inc., The    Syracuse, NY 13221
Nov 16, 2005 Activated with electric foot pedal, WT Series can twist wires up to ¼ in. OD or two 16 AWG stranded wires without damaging conductors. Units incorporate speed control and counter for consistent number of clockwise or counter-clockwise twists. Custom twisting heads are available for unique applications.

Schleuniger, Inc.    Manchester, NH 03103
Mar 28, 2005 Suited for wire harness manufacturing facilities, CrimpCenter 60 and CrimpCenter 70 accommodate up to 4 processing stations and can process applications with weather seals, doubling, twisting, and tinning. Production data is entered into Windows-based software via touch-screen interface and can be recalled for future job changes. Machines can be networked for production allocation and tracking.

Witels Albert USA, Ltd.    East New Market, MD 21631
Jan 19, 2005 Model ERS HL PO offers high straightening forces for high-strength process materials with diameter or cross-sectional height of 5.0–40.0 mm. Adjustment force of a few Newtons applied manually by operating personnel is converted into adjusting force of up to 300 kN by hydraulic system, with straightening roll being positioned with accuracy of approximately 0.01 mm. Straightener requires no downstream elements such as controllers, software, and control terminals.

United Miyachi Corp.    Monrovia, CA 91016
Nov 02, 2004 Model CE 301 produces fused weld joint with single or multiple parts on applications such as automotive wire harness subassemblies and appliance harnesses. Fully integrated, enclosed package includes built-in transformer and ac or inverter welder for closed-loop feedback control. Water-cooled tungsten electrodes produce weld heat and ceramic tooling inserts compact flow of metal from sides. Stacked cylinder design permits force control from 38–312 lb.

Komax Systems, Inc.    Wilmington, CA 90748 1323
Aug 03, 2004 Gamma 255 processes both ends of wire from 16–36 AWG. Operator can leave crimping press in place as changeover is made to twisting, fluxing, and tinning. Featuring integrated prefeeder for gentle feeding of wires, system provides defective crimp handling, knot detection, end-of-wire monitoring, wire splice detection, stripping confirmation, and terminal presence. Fitted with short wire option, Gamma 255 can crimp wires as short as 20 mm.

Eraser Co., Inc., The    Syracuse, NY 13221
Jul 22, 2003 Model G10S twists strands of individual stripped wires or twist wrapped shields on coaxial cables from 12–26 AWG. It can also twist together strands of 2 or more wires for up to 2 wires of 18 AWG. Reversible motor allows twisting in either clockwise or counter-clockwise direction, depending on lay of wire strands. Model G10S is CE certified and meets EU safety standards.

Miller Electric Mfg. Co.    Appleton, WI 54912 1079
Feb 24, 2003 Spoolmatic® 15A, with 15 ft cable assembly, offers nozzle assembly that balances gun evenly in operator's hand. Capable of wire feed speeds from 70–875 ipm, unit pushes wires with .023-1/16 in. dia and holds one 4 in. spool. Additional offerings include adjustable barrel assembly that allows operator to vary contact tip-to-nozzle position, built-in gas valve, and ability to adjust wire speed at gun handle.

Finn-Power USA, Inc.    Schaumburg, IL 60173
Aug 12, 2002 Suitable for wire, cable, and low-pressure hose assemblies, Model CC22 crimps hose sizes up to 1 1/4 in. with crimping force of 68 tons and crimping range of 54 mm. It is available with 1 of 2 controllers. VS controller (software controlled processor) stores up to 200 combinations of retraction diameters, correction requirements, swaging diameters, and die sets. IS controller has swaging diameter controlled by 10-turn dial in control panel.