Wire Forming Machines

Electrical Equipment & Systems, Portable Tools, Machinery & Machining Tools, Material Handling & Storage

Wire Processing Equipment foster productivity via flexibility.

November 27, 2015

Due to quick change transport unit for belts, rollers, and shortmode, EcoStrip 9380 cut and strip machine delivers flexible capabilities. It works with diverse accessories, has color touchscreen UI, and can be integrated into networks. UniCrimp 100 benchtop crimping press, delivering up to 2 tons of force, has safety guards that can be completely opened and handles wires up to 10 AWG. ShieldCut 8100 safely cuts and removes braided shield layer from shielded cables. Read More

Machinery & Machining Tools

Wire Cutting/Stripping Machine offers operational flexibility.

August 6, 2015

Available in 6 versions to meet specific production needs, MultiStrip 9480 employs high resolution indexing cutter head and programmable rotary incision capability that promote precision processing of coaxial and other shielded cables. SmartBlade system and magnetically held guides, also included, increase output and maximize production by reducing changeover times. To accommodating diverse range of applications, this cut and strip machine supports multiple options and accessories. Read More

Electrical Equipment & Systems, Machinery & Machining Tools, Portable Tools

Benchtop Press delivers 2.2 tons of crimping force.

August 5, 2015

With 2.2 tons of crimping force, UniCrimp 100 can process wires up to 10 AWG. Crimping press accepts industry-standard, mini-style applicators for crimping side- and rear-feed terminals, and optional pneumatic feed unit accommodates pneumatic feed applicators. While applicator access facilitates adjustments and exchanges, optional quick-change applicator base promotes greater efficiency. Capabilities suit diverse applications and production environments. Read More

Services, Machinery & Machining Tools

Electric CNC Machine can bend wire with complex shapes.

April 16, 2015

E-Flex features two clockwise and counter clockwise bending turrets suited for 3D bending during one part operation within same machining cycle. Allowing for various wire sizes and types as well as automatic operation, coil-fed wire is straightened in vertical and horizontal orientation. Process fosters repeatability, while operational flexibility allows for short runs as well as high-volume production. Also included, 3D visual graphic program allows constant monitoring of machine. Read More

Machinery & Machining Tools

Wire Forming Machine increases production with efficiency.

December 2, 2014

Depending on spring being produced, Wafios 25 can produce simple wire spring at rates up to 4,000/hr. Machine can simultaneously form 2 or 3 parts of spring for increased efficacy, and changing attachments can be accomplished in ~2 hr and started while part of machine is still producing springs. Read More

Test & Measuring Instruments, Machinery & Machining Tools, Electrical Equipment & Systems

Crimp Force Monitor works with semi-automatic presses.

November 13, 2014

Designed for use with semi-automatic benchtop crimping presses, Model ACO 07 features small tolerance limits for fine adjustments, and flexibility to find optimum crimping parameters for different applications. Optimal crimp production parameters can then be stored for later recall. With standard VGA interface, users can clearly view crimp curves without need for PC. Device can be networked with other Schleuniger crimp quality assurance equipment via WinCrimp analysis software. Read More

Test & Measuring Instruments, Machinery & Machining Tools, Electrical Equipment & Systems, Services

Sawing and Inspection System aids crimp cross section analysis.

November 6, 2014

Used to create and analyze crimp cross sections, SawInspect System 6 (SIS 6) combines precision cutting of SawPolish Unit, microscope of MacroZoom Unit, and electrolyte staining of ElectrolyteStaining Unit into one complete system. Users can create cross sectioned samples in few steps, and sample holder rotates 90° to allow perfect view of cross sectioned sample. All necessary parameters of cross sectioned contacts can be measured and analyzed with included CrimpLab 2 Standard software. Read More

Machinery & Machining Tools

Automatic Wire Twister handles slippery and fine wire.

September 13, 2013

Capable of twisting 2 or more wires up to 20 ft in length, Model WT300 can achieve repeatable number of twists per inch on bundle of wire up to equivalent of two 16 AWG bare wires. Reversible motor enables benchtop unit to twist or untwist in either direction, while variable speed control can be adjusted to perform 0–26 turns per second. Supplied with one wire entry guide and set of steel clamp jaws, WT300 can grip magnet wire, very fine wire, and slippery wire. Read More

Machinery & Machining Tools

Automatic Wire Twister has rugged, benchtop form factor.

August 2, 2013

Able to twist 2 or more wires up to 20 ft in length, WT200 automatic bench wire twister is made for high production. It achieves repeatable number of twists per inch on bundle of wire up to equivalent of two 16 AWG insulated wires. While reversible motor enables unit to twist or untwist in either direction, variable speed control allows adjustment for performing 0–26 turns/sec as internal clamping mechanism gently and securely holds wire. Read More

Machinery & Machining Tools

Automatic Wire and Tubing Cutter offers 9 variable feed rates.

March 8, 2013

With 0.050–99.999 in. cut length range, Model WC302 accurately cuts wire, tubing, and sleeving to programmed length and number of pieces. Unit handles tubing up to 0.250 in. OD and wire up to 12 AWG/14 AWG (stranded/solid). Batching feature allows all variables for frequently run jobs to be pre-programmed, while kitting feature allows for multiple pieces of different lengths to be cut within batch. Up to 99 batches and 10 kits can be programmed. At cut lengths under 2 in., tolerance is ±0.01 in. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Automatic Crimping Machine features max feed rate of 8 m/sec.

October 3, 2012

Accommodating up to 6 processing stations, CrimpCenter 36 S features internal Ethernet communication, touchscreen monitor, and EASY operating software. Quick-change mechanisms, wire feed assist, and integrated lighting accelerate set-up, while compatibility with ToolingShuttle system speeds change-overs of applicator and terminals. In addition to TCP/IP protocol for networking, machine offers optional EASY ProductionServer software, which allows user to monitor production data from anywhere. Read More

Machinery & Machining Tools

Programmable 3D CNC Wire Bender minimizes forming limitations.

August 29, 2012

In addition to turret tool changer with 3 satellite mandrel benders, Synchro Bender includes 2-plane straightener, 2000 Kgr automatic payoff unit, servo quad-roller feeder, bender axes, unlimited arm (Z-Axis) rotation, and IPC running Windows® and SmartEditor®. Preloaded graphics animation allows for program/data verification before running production parts, and wire can be fed directly from coil, straightened, bent, and cut using software package that provides flexible programming. Read More

Machinery & Machining Tools

Rotary Wire Straightener handles wire in .004 to .030 in. range.

October 11, 2010

Featuring programmable design, Model No.0 - PRWS has ability to individually set each independent component values that interact to produce straight wire based on conditions encountered for application. Unit includes built-in spool payoff with programmable back tension value, anti-twist device, wire cleaner/lubricator, and tractor-style feed drive. Users can set arbor speed up to 12,000 rpm, feed speed up to 100 fpm, and tension value up to 35 lb-in. in 1% increments. Read More

Machinery & Machining Tools

Benchtop Twisting Machine handles multiple single wires.

May 23, 2008

Consisting of electrical drive unit and compact holding unit, WireTwist 500 twists pre-processed wires from 18-79 in. long that have been stripped, crimped, or sealed. Longer wires, up to 197 in., can be handled by using wire guide between power unit and holding unit. Programmable machine has clearly structured display that allows adjustment of revolution speed and number of revolutions (forward and reverse). Read More

Material Handling & Storage, Machinery & Machining Tools, Electrical Equipment & Systems

Crimping Machine is designed for up to 4 processing stations.

May 19, 2008

CrimpCenter 64 HD for high quality processing of crimp and seal cable applications features various configuration possibilities that allow for variety of medium to large wire applications between 10 and 6 AWG. With special options, machine can also process small to medium wire applications between 22 and 10 AWG. Incorporating precision mechanics, electronics, software, and networking, it performs with up to 2 presses. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Bender-Booter produces finished ignition wire assemblies.

March 12, 2008

ECTO Bender-Booter applies boot to terminated ignition wire and bends it to produce 45 and 90 deg angled or straight boots. Featuring dual palm-button actuation for operator safety, air-powered unit is capable of processing up to 100 wire assemblies per hr. Measuring 24 x 18 in., it is designed to bend and boot ETCO CB2, CB3, AB16, CB8, AB15, and AB20 boots, along with DT2000LB, DT207LB, DT200B, DT250B, DT257B, SP19, and DT7B ignition terminals. Read More

Machinery & Machining Tools, Electrical Equipment & Systems, Mounting & Attaching Products

Automatic Crimping Machines cut, strip, and terminate.

March 28, 2005

Suited for wire harness manufacturing facilities, CrimpCenter 60 and CrimpCenter 70 accommodate up to 4 processing stations and can process applications with weather seals, doubling, twisting, and tinning. Production data is entered into Windows-based software via touch-screen interface and can be recalled for future job changes. Machines can be networked for production allocation and tracking. Read More

Machinery & Machining Tools

Roll Straightener allows defined, reproducible adjustment.

January 19, 2005

Model ERS HL PO offers high straightening forces for high-strength process materials with diameter or cross-sectional height of 5.0-40.0 mm. Adjustment force of a few Newtons applied manually by operating personnel is converted into adjusting force of up to 300 kN by hydraulic system, with straightening roll being positioned with accuracy of approximately 0.01 mm. Straightener requires no downstream elements such as controllers, software, and control terminals. Read More

Welding Equipment & Supplies, Machinery & Machining Tools

Wire Compactor suits solid and stranded wire welding.

November 2, 2004

Model CE 301 produces fused weld joint with single or multiple parts on applications such as automotive wire harness subassemblies and appliance harnesses. Fully integrated, enclosed package includes built-in transformer and ac or inverter welder for closed-loop feedback control. Water-cooled tungsten electrodes produce weld heat and ceramic tooling inserts compact flow of metal from sides. Stacked cylinder design permits force control from 38-312 lb. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Crimping Machine offers fully automatic operation.

August 3, 2004

Gamma 255 processes both ends of wire from 16-36 AWG. Operator can leave crimping press in place as changeover is made to twisting, fluxing, and tinning. Featuring integrated prefeeder for gentle feeding of wires, system provides defective crimp handling, knot detection, end-of-wire monitoring, wire splice detection, stripping confirmation, and terminal presence. Fitted with short wire option, Gamma 255 can crimp wires as short as 20 mm. Read More