Wire Forming Machines

Machinery & Machining Tools

Wire Forming Machine increases production with efficiency.

December 2, 2014

Depending on spring being produced, Wafios 25 can produce simple wire spring at rates up to 4,000/hr. Machine can simultaneously form 2 or 3 parts of spring for increased efficacy, and changing attachments can be accomplished in ~2 hr and started while part of machine is still producing springs. Read More

Test & Measuring Instruments, Machinery & Machining Tools, Electrical Equipment & Systems

Crimp Force Monitor works with semi-automatic presses.

November 13, 2014

Designed for use with semi-automatic benchtop crimping presses, Model ACO 07 features small tolerance limits for fine adjustments, and flexibility to find optimum crimping parameters for different applications. Optimal crimp production parameters can then be stored for later recall. With standard VGA interface, users can clearly view crimp curves without need for PC. Device can be networked with other Schleuniger crimp quality assurance equipment via WinCrimp analysis software. Read More

Test & Measuring Instruments, Machinery & Machining Tools, Electrical Equipment & Systems, Services

Sawing and Inspection System aids crimp cross section analysis.

November 6, 2014

Used to create and analyze crimp cross sections, SawInspect System 6 (SIS 6) combines precision cutting of SawPolish Unit, microscope of MacroZoom Unit, and electrolyte staining of ElectrolyteStaining Unit into one complete system. Users can create cross sectioned samples in few steps, and sample holder rotates 90° to allow perfect view of cross sectioned sample. All necessary parameters of cross sectioned contacts can be measured and analyzed with included CrimpLab 2 Standard software. Read More

Machinery & Machining Tools

Automatic Wire Twister handles slippery and fine wire.

September 13, 2013

Capable of twisting 2 or more wires up to 20 ft in length, Model WT300 can achieve repeatable number of twists per inch on bundle of wire up to equivalent of two 16 AWG bare wires. Reversible motor enables benchtop unit to twist or untwist in either direction, while variable speed control can be adjusted to perform 0–26 turns per second. Supplied with one wire entry guide and set of steel clamp jaws, WT300 can grip magnet wire, very fine wire, and slippery wire. Read More

Machinery & Machining Tools

Automatic Wire Twister has rugged, benchtop form factor.

August 2, 2013

Able to twist 2 or more wires up to 20 ft in length, WT200 automatic bench wire twister is made for high production. It achieves repeatable number of twists per inch on bundle of wire up to equivalent of two 16 AWG insulated wires. While reversible motor enables unit to twist or untwist in either direction, variable speed control allows adjustment for performing 0–26 turns/sec as internal clamping mechanism gently and securely holds wire. Read More

Machinery & Machining Tools

Automatic Wire and Tubing Cutter offers 9 variable feed rates.

March 8, 2013

With 0.050–99.999 in. cut length range, Model WC302 accurately cuts wire, tubing, and sleeving to programmed length and number of pieces. Unit handles tubing up to 0.250 in. OD and wire up to 12 AWG/14 AWG (stranded/solid). Batching feature allows all variables for frequently run jobs to be pre-programmed, while kitting feature allows for multiple pieces of different lengths to be cut within batch. Up to 99 batches and 10 kits can be programmed. At cut lengths under 2 in., tolerance is ±0.01 in. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Automatic Crimping Machine features max feed rate of 8 m/sec.

October 3, 2012

Accommodating up to 6 processing stations, CrimpCenter 36 S features internal Ethernet communication, touchscreen monitor, and EASY operating software. Quick-change mechanisms, wire feed assist, and integrated lighting accelerate set-up, while compatibility with ToolingShuttle system speeds change-overs of applicator and terminals. In addition to TCP/IP protocol for networking, machine offers optional EASY ProductionServer software, which allows user to monitor production data from anywhere. Read More

Machinery & Machining Tools

Programmable 3D CNC Wire Bender minimizes forming limitations.

August 29, 2012

In addition to turret tool changer with 3 satellite mandrel benders, Synchro Bender includes 2-plane straightener, 2000 Kgr automatic payoff unit, servo quad-roller feeder, bender axes, unlimited arm (Z-Axis) rotation, and IPC running Windows® and SmartEditor®. Preloaded graphics animation allows for program/data verification before running production parts, and wire can be fed directly from coil, straightened, bent, and cut using software package that provides flexible programming. Read More

Machinery & Machining Tools

Rotary Wire Straightener handles wire in .004 to .030 in. range.

October 11, 2010

Featuring programmable design, Model No.0 - PRWS has ability to individually set each independent component values that interact to produce straight wire based on conditions encountered for application. Unit includes built-in spool payoff with programmable back tension value, anti-twist device, wire cleaner/lubricator, and tractor-style feed drive. Users can set arbor speed up to 12,000 rpm, feed speed up to 100 fpm, and tension value up to 35 lb-in. in 1% increments. Read More

Welding Equipment & Supplies, Machinery & Machining Tools, Optics & Photonics

Spool Gun offers features for heavy-duty use.

January 5, 2010

Optimized for soft alloy wire welding in light industrial, automotive, and farm applications, DP 3545-20 Spool Gun comes with 20 ft cable as well as gun barrel and cable suited for IronMan 230 MIG welder's 250 A output. Direct-connect power pin accelerates connection to wire drive system. Offering wire speed range of 200-1,200 ipm, 200 A spool gun weighs 8 lb with cable assembly and uses .030-.047 in. dia aluminum, steel, and stainless steel wire. Read More

Machinery & Machining Tools

Wire Cutting EDM CNC Machines combine speed and precision.

July 15, 2008

Along with rigid box structure base, V500 and V650 employ THK linear guideways, C1 class ballscrews with cryogenic treatment, and ac servo motor to promote cutting precision. Both utilize Windows XP-Embedded control OS and incorporate 15 in. TFT touchscreen, as well as RTX real-time extension software. Threading is done directly at break point, with no need to return to starting point upon wire breakage. With double door design, V650 is capable of reaching 320 mm²/min. Read More

Machinery & Machining Tools

Wire Bending Machine provides wire capacity up to 8 mm.

July 11, 2008

Supplied with industrial PC running Windows XP Pro and SmartEditor®, AccuForm Compact 3D Machine combines 2-plane straightener, maintenance-free servo quad-roller feeder, and precision bender axes. SmartEditor® offers flexible programming language with intuitive commands, conversational step-by-step programs, and near unlimited program storage. Read More

Machinery & Machining Tools

Benchtop Twisting Machine handles multiple single wires.

May 23, 2008

Consisting of electrical drive unit and compact holding unit, WireTwist 500 twists pre-processed wires from 18-79 in. long that have been stripped, crimped, or sealed. Longer wires, up to 197 in., can be handled by using wire guide between power unit and holding unit. Programmable machine has clearly structured display that allows adjustment of revolution speed and number of revolutions (forward and reverse). Read More

Material Handling & Storage, Machinery & Machining Tools, Electrical Equipment & Systems

Crimping Machine is designed for up to 4 processing stations.

May 19, 2008

CrimpCenter 64 HD for high quality processing of crimp and seal cable applications features various configuration possibilities that allow for variety of medium to large wire applications between 10 and 6 AWG. With special options, machine can also process small to medium wire applications between 22 and 10 AWG. Incorporating precision mechanics, electronics, software, and networking, it performs with up to 2 presses. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Bender-Booter produces finished ignition wire assemblies.

March 12, 2008

ECTO Bender-Booter applies boot to terminated ignition wire and bends it to produce 45 and 90 deg angled or straight boots. Featuring dual palm-button actuation for operator safety, air-powered unit is capable of processing up to 100 wire assemblies per hr. Measuring 24 x 18 in., it is designed to bend and boot ETCO CB2, CB3, AB16, CB8, AB15, and AB20 boots, along with DT2000LB, DT207LB, DT200B, DT250B, DT257B, SP19, and DT7B ignition terminals. Read More

Material Handling & Storage, Explosives, Armaments & Weaponry, Welding Equipment & Supplies, Machinery & Machining Tools

Spool Gun lets MIG tools perform aluminum welding.

September 26, 2007

Designed for those who perform occasional aluminum welding, Spoolmate 100 Series plugs directly into Millermatic® 140, Millermatic 140 with Auto-Set(TM), or Millermatic 180 MIG welder without requiring separate control box. Recessed contact tip and clear spool cover help reduce number of burnbacks, while dual V-knurled drive rolls ensure consistent feeding of aluminum. Unit comes with 12 ft gun cable and lets users adjust drive roll tension to match wire being used. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Crimping Machine features hands-free, pre-close mechanism.

April 26, 2006

Pneumatic Safety Crimping Machine, Model CT 35, is capable of crimping insulated and un-insulated closed barrel terminals, coaxial cable connectors, and wire ferrules. It crimps wire up to 6 AWG and ferrules on wire up to 1 AWG. Crimping portion of cycle cannot be actuated if crimp dies are open more than 0.25 in. Once terminal is in position, operator presses left side of foot pedal and terminal is crimped. Read More

Machinery & Machining Tools, Electrical Equipment & Systems

Crimping Machine incorporates 3 processing stations.

April 25, 2006

Fully automatic CrimpCenter 63 wire crimping machine offers crimping, sealing, twisting, and tinning of wires from 10-26 AWG (0.15-6 mm2). Belt feed system is capable of feeding wire at 39.4 ft/s. Complete set-up of single crimping station is done in less than 30 sec. No applicator set-up is required, and set-up can be done while machine is producing. Read More

Material Handling & Storage, Welding Equipment & Supplies, Machinery & Machining Tools

Spool Gun targets aluminum welding applications.

March 10, 2006

Designed for Power MIG(TM) 255C and Power MIG 350MP wire feeder/welder systems, Magnum® 250LX is capable of feeding .030 to 3/64 in. dia aluminum wire or .025-.035 in. dia steel wire on up to 4 in. dia spools at speeds up to 800 ipm. It features 3½ turn wire speed control at gun for fine adjustment of wire speed, eliminating need to walk back to power source to change speed. Rated 280 A/60% duty cycle and 200 A/100% duty cycle, unit includes both .035 and 3/64 in. contact tips. Read More

Machinery & Machining Tools

Wire Draw Mechanism enables length measurement to 50 m.

February 21, 2006

Combined with absolute or incremental encoders, MRA-F provides linear path solutions for various applications and is built with stable spring return, flexible steel rope, and steel dirt removers. It incorporates SSI interface; Profibus, CANopen, or DeviceNet fieldbus technology for absolute wire draw encoders; and HTL or TTL interface for incremental wire draw encoders. Product operates via drum rotation, which is proportional to length being measured. Read More