Company News

Sonobond Ultrasonics

1191 McDermott Dr., West Chester, PA, 19380, USA

  • 800-323-1269

Latest New Product News from
Sonobond Ultrasonics

materials & material processing, welding equipment & supplies, green & clean

Ultrasonic Spot Welders work with foils as thin as 7 microns.

July 21, 2014

Able to weld multiple layers and/or delicate foils to tabs or terminals, SonoWeld® 1600 and Dual Head Spot Welders also accommodate battery pouch assembly and HV termination welding. Durable bonds are created in one operation that takes seconds; does not employ any heat, current, fluxes, or filler; and does not produce any arcs, sparks, or fumes. Dual Head Spot Welder can join up to 100 layers of copper or aluminum foil in one pulse. Systems offer outputs of 1,500 and 2,500 W. Read More

welding equipment & supplies

Spot Welder targets battery assembly applications.

September 17, 2009

Available in 1,500 and 2,500 W power levels, SonoWeld® 1600 Digital Metal Spot Welder can weld up to 20 layers of foil and can store and recall up to 250 weld protocols. Unit creates durable bond without using heat, current, fluxes, or fillers. Instead, Wedge-Reed coupling system directs high-frequency ultrasonic energy to metals being welded. Energy disperses oxides and surface films between work pieces to create true metallurgical bond without melting materials. Read More

machinery & machining tools, materials & material processing, welding equipment & supplies

Ultrasonic Wire Splicer utilizes two welding heads.

March 11, 2009

Able to accommodate tinned or heavily oxidized wires, Dual Head SpliceRite(TM) welds wire bundles that have cross-sectional areas of up to 100 mm². It comes with 3,500 W power supply and utilizes Wedge-Reed system, which directs high frequency ultrasonic energy via welding tips to wires to be welded. Welding heads on each side of weld area enables accelerated splicing of large wire bundles. Up to 250 jobs can be stored/recalled, and welds may be controlled by height, energy, or time. Read More

welding equipment & supplies

Ultrasonic Bonding Machine promotes efficient production.

August 1, 2008

In addition to rotating head with circular welding disk, MS-5010B Foil Splicer(TM) Modular System is available with 110 or 220 V solid-state power supply that features automatic frequency control. It can be integrated into suitable production systems and can be used by solar panel manufacturers to weld aluminum strips to thin conductive metal layer deposited onto photovoltaic modules. Unit can also be used for clean splicing of aluminum and copper foils. Read More

welding equipment & supplies

Ultrasonic Spot Welders accommodate large metal parts.

November 16, 2007

Available bench mounted or adapted for robot operation, WeldMaster(TM) C-Frame I has one ultrasonic head and opposing anvil, while WeldMaster(TM) C-Frame II has 2 ultrasonic heads, one that powers welding tip and one powers anvil. Units can be operated by robot arm, which positions welder at desired weld locations, while automotive parts to be joined are held stationary in fixture. Both are supplied with microprocessor-controlled 2,500 W power supply. Read More

materials & material processing

Ultrasonic Bonder assembles 50-80 filter bags per hour.

January 5, 2006

Suited for chemical and industrial liquid applications, Filter Collar Bonder(TM) ultrasonically attaches rigid plastic circular frames to non-woven filter bags using SureWeld 20(TM) technology. Operator loads plastic ring and filter bag onto center fixture. Start button is activated causing welding head to close on part, ultrasonically weld it, and retract. Operator then manually rotates center fixture 60° and repeats process 6 times to achieve 360° weld. Read More

machinery & machining tools, welding equipment & supplies

Ultrasonic Wire Welder is microprocessor controlled.

March 18, 2003

SpliceRite(TM), with 1500 and 2500 W power capacities, produces solid-state metallurgical bonds in wire harnesses and other types of wire bundles. Splicing system welds without melting wires or producing arcs, sparks, or fumes. Capable of welding multiple strands in one pulse, it can store and perform up to 250 weld protocols, allowing for selection of welding modes by time, energy, and distance. Microprocessor provides security features and interface with computer via RS232 port. Read More

welding equipment & supplies

Ultrasonic Welder quickly assembles filter bags.

December 20, 2002

RingMaster(TM) Filter Bag Machine attaches filtration media to rigid plastic circular frames, using three 20 kHz ultrasonic modules and 1500 W power supplies. Three welding heads are spaced 120° apart around center fixture. Two-step process, which results in complete 360° weld between bag and plastic ring, is completed in less than 10 sec. Machine includes Bosch enclosure with opening for loading and unloading parts, built-in STI light curtain, and Banner Opto-Touch(TM) buttons. Read More

materials & material processing, welding equipment & supplies

Bonders cut and seal in one pass without consumables.

June 21, 2002

SureWeld 20 kHz ultrasonic plunge welders can assemble cylindrical filters from pleated HEPA filter media. In overlapping applications, ultrasonic welders bond and trim edges of pleated filter media in one step to create 10 in. filter tube, which maintains HEPA rating. SureWeld bonders feature rectangular support columns, which eliminate deflection and keep filter unit in perfect alignment during assembly process. Read More

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Sonobond Ultrasonics