Completed with much fanfare in 2012, the customer’s additional manufacturing facilities are no strangers to superlatives. With a total additional capacity of half a million tons of PET bottle grade resin per annum, the plants have seen the deployment of the largest Melt-To-Resin reactors in existence, with Maag also providing a complete range of melt pump equipment. The reactors are now joined by a number of continuous screen changers, whose uniquely arched filters (patent pending) maximize the filtration surface available, which guarantees a very low melt residence time, especially in high viscosity resin applications, yet they incorporate a compact footprint.
Maag pioneered the production of supersized screen changers with a world-first delivery for virgin polymer production taking place no less than six years ago. Those were equipped with candle filters and reduced the residence time of the resin to less than 30 seconds, a feat which could not previously be achieved with large area filters.
The company has kept pushing the envelope ever since. Arched filters are a logical development based on the same technology, but utilize "one way filters", that can be disposed of after use. This in turn eliminates the entire process of cleaning the candle filter bundles, which normally involves vacuum ovens, acids, solvents and subsequent bubble point tests to determine if the filters are still useable.
Oberglatt, Switzerland, February 2013
Ueli Thürig, Maag’s CEO comments: "Though duplex and simplex filters are still widely used, piston-based screen-changers are a natural, cost effective addition to Maag’s portfolio, and they meet the increasingly technical demands of our customers. As for the adoption of arched screens it allows manufacturers to dedicate 75% of the surface of the cylinder to filtration. Finally, and contrary to traditional breaker plates facing each other, our very smart design also permits straight pump connections that reduce the investment further with no need for additional pipe work".
Changeovers now take less than 10 minutes, with only one operator, without requiring cranes or complex tools, thus guaranteeing constant operation of the system from process to process. Flexibility is also reflected in the fact that, depending on the melt contamination (solid or gel), the screens can be made out of Woven Wire Mesh (WWM) or Fiber Metal Melt (FMM).
Maag Chris Laurent
Aspstrasse 12 8154
T: +41 44 278 8349
Maag is the worldwide leading manufacturer of gear pumps, pelletizing systems, and filtration systems for demanding applications in the plastics, chemical, petrochemical, and food industries. Maag develops, manufactures, and distributes innovative, customized solutions for complete pump and pelletizing systems – with the expertise based on its long-term industrial tradition since 1910.
The company employs more than 500 staff at its headquarters in Switzerland and its production sites and sales offices in Germany, France, Italy, Singapore, Taiwan, Malaysia, China, Brazil, and the USA and is represented in the markets with its brands ”Maag Pump Systems“, ”Automatik Pelletizing Systems“, and ”Maag Filtration Systems“. Maag, a Dover Corporation Company (NYSE:DOV), is a part of the Pump Solutions Group, itself a business unit of Dover Engineered Systems.
About Uhde Inventa-Fisher
Uhde Inventa-Fischer is a leading international engineering company located in Berlin, Germany, and Domat/Ems, Switzerland. Uhde Inventa-Fischer’s scope of services includes the development, engineering and construction of industrial plants for the production of polyester, polyamide and polylactic acid
The company has built and commissioned more than 400 production plants throughout the world. On joining the ThyssenKrupp Uhde group in 2004, the company also became part of ThyssenKrupp AG.