IMCO Tool Helps Oilfield Instrument Maker Hit Paydirt - Again - Cutting Inconel Parts
M706 Series Omega® end mill takes HEM toolpath for another productivity hike.
PERRYSBURG, Ohio, USA - Gilbert Boquet (bō-kay) keeps his eyes open for new opportunities to shave time and tool costs, especially when the parts in production are made with 718 Inconel. This time, though, he went back to the IMCO M706 Series Omega end mills that had given him 400% more parts per tool in Inconel, and it was déjà vu all over again.
Boquet is mill foreman at Matherne Instrumentation in Houma, Louisiana, in the heart of the Gulf Coast oil industry. Matherne makes precision-calibrated instruments used in oilfields, some of the most demanding working environments. So instruments have to be tough - Inconel tough - to do the job, and the cutting tools used to make them have to be even tougher.
In tests conducted in June 2011, Boquet had found that using IMCO's M706 Series Omega end mills and a more productive tool path cut his tool use per part from 5 to 1. Neal Wilson, who represents IMCO in Louisiana, Mississippi and Arkansas, and Junior Racca of C.W. Rod, a DXP Company, provided technical support.
"I recommended changing the tool path," Wilson says, "and calculated the radial chip thinning rates. The end result was he roughed out the whole part with one M706 Series Omega end mill, where he was using five the old way. He was a very happy customer."
When the next project in Inconel came along later that year, Boquet called Wilson and Racca to pit M706 Series Omega end mills against competing tools in another dogfight, this time cutting a complex part (multiple windows and ¼" lugs) out of an 8- ½" diameter Inconel workpiece. The M706 Series Omega end mill tool came out on top.
"We use the Omegas on all of them right now," Boquet says. "We get better tool life. And we don't have to replace tools as often, so we save time. It's the best tool we've found so far."
Learn more about M706 Series Omega end mills, read more customer testimonials and explore the entire IMCO product offering at www.imcousa.com.
About IMCO Carbide Tool Inc.
IMCO Carbide Tool is a technological leader in the research and development of advanced cutting tools. IMCO provides manufacturers in the aerospace, automotive, energy, medical instrumentation and mining industries with advanced end mills tested to achieve new levels of profitability, customer satisfaction and a competitive advantage. For more information on IMCO Carbide Tool or a tour of IMCO headquarters in Perrysburg, Ohio, call 1-800-765-4626 or visit www.imcousa.com.
Sheroian Associates, Inc.