Press Release Summary:
Featuring integrated transmission of 1:4.412, SPEEDSYNCHROÂ® optimizes thread production on CNC machines with synchronous spindles. SoftsynchroÂ® minimum-length compensation works with high cutting speeds and low synchronous machine tool speed, compensating for synchronization errors during threading process. Supporting max spindle speed of 2,000 rpm and max tapping speed of 8,824 rpm, tool holder can achieve exact thread depths as it does not reverse direction of rotation.
Original Press Release:
Emuge Introduces Speedsynchro Tool Holder for High Production Tapping
WEST BOYLSTON, MA U.S.A. — Emuge Corp. (www.emuge.com) has introduced a new, unique tool holding solution - SPEEDSYNCHRO®. The Emuge SPEEDSYNCHRO tool holder features an integrated transmission of 1:4.412 for optimizing thread production on CNC machines with synchronous spindles. The integrated transmission is combined with Softsynchro® minimum-length compensation to efficiently work with high cutting speeds and a relatively low synchronous machine tool speed, compensating for synchronization errors during the threading process. The results are significant time and money savings, particularly in high production tapping operations. (http://emuge.com/media-resources/news/emuge-introduces-speedsynchro-tool-holder-high-production-tapping)
The new tool holder offers easy programming and up to 40% time savings due to significantly shortened thread production cycles resulting from the combined fast acceleration and cutting speeds facilitated by the integrated transmission. The time savings substantially increases the number of tapped holes achieved in a given operation and is especially effective in high production tapping. Tool life and thread surface quality are both optimized.
Exact thread depths can be achieved with SPEEDSYNCHRO as it does not reverse the direction of rotation. Emuge SPEEDSYNCHRO Tool Holder supports a maximum spindle speed of 2,000 RPM and a maximum tapping speed of 8,824 RPM. Cutting range is from M1 - M8 and an ER16 tool holder size is offered. Internal coolant capability is provided.
Application Example: Standard Synchro Cycle comparision to SPEEDSYNCHRO
Emuge Corp. is a wholly owned subsidiary of the 1,500+ employee German company EMUGE-Werk Richard Glimpel GmbH & Co. KG (Lauf, Germany) that has been the product technology and performance leader in their field for over 90 years. The company manufactures an extensive line of taps, thread mills, end mills, toolholders, clamping devices and other rotary cutting tools, over 100,000 items sold through distributors worldwide. Emuge also offers end-user technical support through a network of in-the-field engineers and in-house product specialists, all with extensive tooling and application experience.
Over 10,000 types of cutting tools and accessories are stocked in the company’s U.S. and Canadian Headquarters located in West Boylston, MA, U.S.A. The 21,000 square foot state-of-the-art facility also serves as a technology center with a machining and tooling demonstration showroom and classroom. For more information on Emuge products, contact Emuge at 1800 Century Drive, West Boylston, MA 01583-2121, Tel. 800-323-3013, internet: www.emuge.com.