Smart Sensor combines 2D CMOS imaging and laser measurement.

Press Release Summary:




With 110 µs response time and 0.25 µm resolution, ZS sensor can inspect moving workpieces and capture data on-the-fly, while customizable gain setting lets users optimize performance for specific environmental conditions. Modular, plug-and-play design employs 5 separate sensing heads for distances from 20-200 mm and measuring ranges from ±1-50 mm. Data is transferred between sensing head and amplifiers via high-speed interface with no signal degradation.



Original Press Release:



Precise Laser Measurement and 2D CMOS Imaging Give Omron's ZS Smart Sensor High Precision, Speed and Sensitivity



SCHAUMBURG, IL (January 12, 2006)-Omron's new ZS smart measurement sensor combines two-dimensional CMOS imaging with precise laser measurement to create a high-speed, high sensitivity inspection system. Its 110µs response time and 0.25µm resolution enable it to inspect moving workpieces and capture data on the fly, while the customizable gain setting lets users optimize performance for specific environmental conditions. The ZS features simple modular plug-and-play ease of installation as well as separate sensing heads and amplifiers.

Five sensor heads are available for the ZS, for distances ranging from 20 to 200 mm, and measuring ranges from +/- 1 to +/- 50 mm. Two regular reflection heads handle transparent and mirror-surface workpieces; three diffuse reflection heads are able to measure black rubber and dark plastic workpieces. Data is transferred between the sensing head and amplifier via high-speed interface with no signal degradation. All heads are rated IP67 to withstand washdown for measurements in harsh environments.

Amplifiers have a two-line message display that supplement present value and set value displays for more informative monitoring. Stackable amplifiers support up to nine sensing heads for a scalable inspection solution. The sensor expands with a multi-controller unit for calculations, a data storage unit for data logging, and software for setup and reporting.

The high speed, high-precision inspection capability of the ZS sensor system make it ideal for applications in the automotive, electronic parts assembly, and semiconductor manufacturing industries.

The ZS sensor system is currently available from stock. The amplifier is priced at $1,450, and sensor heads range in cost from $2,450 to $3,450, depending on sensing distance.

For further information, contact: Omron Electronics LLC, 1 Commerce Drive, Schaumburg, IL 60173. Tel.: 866-88-OMRON. Fax: 847-843-8081. Internet: http://www.omron.com/oei.

Omron Electronics LLC is a leading manufacturer and provider of industrial automation products and solutions. Offering complete automation connectivity, extensive product groups include machine vision systems, programmable controllers, sensors, operator interfaces, RFID systems, timers, counters, servo motors and drives, and software. Omron also provides data collection, inspection systems, motion systems and automation systems services and products. Omron Electronics LLC is the Americas subsidiary of Omron Corporation, a $5.6 billion global leading supplier of reliable, advanced electronics and control system components and services.

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