Multi-Axis Milling/Turning Machine integrates cryogenics.
Press Release Summary:
Suited for processing aerospace components, VARIAXIS i-800T combines full 5-axis milling and turning with integrated liquid nitrogen cryogenics technology. This prevents detrimental white layers typically generated when machining parts from such materials as titanium, nickel, Invar, and other exotics. Able to be equipped with 80-tool magazine for continuous uninterrupted productivity andÂ 10,000 rpm, CAT-50 spindle, machine offers trunnion-style tilting table and multi-tasking capability.
Original Press Release:
Mazak Will Debut New VARIAXIS i-800T at IMTS 2016
Machine features full 5-axis milling and turning along with integrated cryogenics technology
FLORENCE, Ky. – At IMTS, Mazak will unveil its new VARIAXIS i-800T Multi-Tasking Machine developed specifically to enhance milling operations and significantly boost productivity – especially for those manufacturers in the aerospace industry. With full 5-axis milling and turning capabilities along with integrated liquid nitrogen cryogenics technology, the machine not only delivers high processing efficiency for complex aerospace components, but also prevents the detrimental white layers typically generated when machining those parts from tough materials such as titanium, nickel, Invar and other exotics
Along with the VARIAXIS i-800T, Mazak will showcase a host of new high-level developments in full digital factory integration, smart technology and Industrial Internet of Things (IIoT) connectivity as well as other new machining and automation systems in booth S-8300.
At IMTS, Mazak will demonstrate the VARIAXIS i-800T cutting an aerospace jet-engine blisk. The machine will feature an 80-tool magazine for continuous uninterrupted productivity and a 10,000-rpm, CAT-50 spindle for milling speed and power. The machine’s trunnion-style tilting table and multi-tasking capability allows users to reduce the inaccuracies that occur when moving parts across multiple workstations, eliminate work-in-process inventory and increase overall throughput.
With added cryogenics, the VARIAXIS i-800T also significantly increases cutting tool life in addition to eliminating part surface white layers. Mazak’s cryogenics freeze cutting tools from the inside out and keeps their cutting tips/edges in a frozen state while workpiece materials remain in an ambient one. In doing so, absolutely zero heat or thermal affects transfer into workpieces so that they maintain their base material integrity. The system also facilitates faster machining speeds and feeds, helps prevent burrs and contributes to the reduction of overall cost per part because processes to remove white layers become unnecessary.
“As with all Mazak technology, we developed the VARIAXIS i-800T with cryogenics to accomplish one key objective – further improve the performance and productivity of our customer’s overall part processing operations,” said Dan Janka, executive vice president at Mazak. “And we collaborated with cryogenics pioneer company 5ME to ensure our particular system would truly enhance machining operations and benefit our customers. And we’ve succeeded.”
Janka added that aerospace manufacturers stand to save millions of dollars with the elimination of the processes, intense labor and capital equipment currently involved with the removal of white layers from parts after they have been machined.
About Mazak Corporation
Mazak Corporation is a leader in the design and manufacture of productive machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky, produces over 100 models of turning centers, Multi-Tasking machines and vertical machining centers, including 5- axis models. Continuously investing in manufacturing technology allows the Kentucky iSMART Factory to be the most advanced and efficient in the industry, providing high-quality and reliable products through its “Production-On-Demand” practice. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to customers. For more information on Mazak's products and solutions, visit www.mazakusa.com or follow us on Twitter and Facebook.