Expanded Capabilities in Large Format Die Cutting


Interstate Specialty Products provides large format die-cutting services for a wide array of non-metallic materials.  Our expanded capabilities include high tonnage presses that are 75" wide, digital die-less cutting systems that can process extremely large formats up to 120", and digital die-less cutting systems for challenging materials such as thin-mil foams and foams over 1.5" thick.



High-Tonnage Presses for Wider Parts



Interstate's 75"-wide high tonnage presses can die-cut higher-strength, non-metallic materials in larger sheet sizes. With die-cutting, each press has a specific capacity or pressure (tonnage) available during the down stroke of the press head. The tonnage that's needed to die-cut a material is a function of the material's strength, the part's size, the type of precision die-cutting process, and factors such as air-pressure buildup.



Digital Die Less Cutting for Extremely Larger Formats



Digital die-less cutting eliminates the time and expense of machine tooling while providing closer tolerances and exceptional edge quality. Interstate's digital die-less cutting services for formats up to 120" extend these important advantages to extremely large parts sizes. Medical, scientific, and electronics applications include die-cut plastics, rubber, specialty composites, Porex, Poron, PTFE, and various gasketing materials.



Digital Die-Less Cutting for Thin and Thick Foams     



Interstate's digital die-less cutting for difficult or hard-to-cut materials is ideal for thin-mil foams and foams over 1.5" thick. Typically, ultra-thin foams for medical devices and electronic components are measured in millimeters (mil) and made of materials such as Poron-brand urethane for use in gaskets and pads. Interstate also offers digital die-less cutting for thicker foam materials used for cushioning and insulation.



Large Format Die Cutting Services



Do you need large format die-cutting services for wider parts, extremely large formats, or hard-to-cut non-metallic materials? Are you wondering whether precision die cutting or digital die-less cutting is right for your medical, scientific, or electronics application? To learn more about Interstate Specialty Products' large format die-cutting capabilities, contact us on-line or call 800-984-1811. 


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