Controller Software increases machine utilization.

Press Release Summary:



Windows®-based Cell Controller Software, Level II centralizes scheduling and production management for multiple machines at one shop floor PC. It maintains constant, real-time communication to all machines in cell. All data shown on machine's Fanuc control screen is accessed from PC, allowing remote program changes or modifications. Users can click on any machine icon to check job instructions, reports, offsets, tool magazine configuration, and program management.



Original Press Release:


Toyoda Machinery's New Cell Software Automates Production, Increases Machine Utilization at IMTS 2002


Arlington Heights -- June 1, 2002 -- Toyoda will introduce its latest generation of Cell Controller software, Level II, at IMTS 2002. Level II centralizes scheduling and production management for multiple machines at one shop floor PC. The Windows®-based program increases machine and operator productivity up to 90 percent by determining the most efficient production schedule and automating a multitude of tasks.

The Cell Controller maintains constant, real-time communication to all machines in the cell. All data shown on the machine's Fanuc control screen is accessed right from the PC, even allowing remote program changes or modifications. With a company-wide network, managers can adjust the production schedule, or
check the status of a project, from their desktop without leaving the office. Program files can be downloaded from anywhere on the factory's network automatically, or by "dragging and dropping" the file icon.

A single operator runs numerous machining centers, workstations and pallets from one location. Repeat set up and tear down is eliminated by storing up to 300 fixtures and pallets in multi-tier buffer stations served by a rail-guided vehicle. Jobs with long cycle times can be run unmanned, and lights-out production can continue nights and weekends.

The user interface relies on an easy-to-use graphic layout unique to each entire cell. Click on any machine icon to check job instructions, reports, offsets, tool magazine configuration, and program management. For both daily reports and long-term capacity utilization, the software production data, operation and alarm logs are stored in a Microsoft Access database. Toyoda's Cell Controller software is designed for the company's
standard horizontal machining centers, work stations, part handling equipment, and a variety of modular storage systems.

*For a demonstration of the software, visit Toyoda during IMTS 2002, booth #8018.

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