Cell Controller Software helps optimize production.
Press Release Summary:
Windows®-based Mach III centralizes scheduling and production management of machining centers, workstations, and pallets, all from one PC. Software determines most efficient production schedules, and automates operation to run jobs with extended cycle times unmanned. Maintaining constant, real-time communication with all machines in cell, all data shown on Fanuc control screen is accessible from PC, allowing remote program changes or modifications.
Original Press Release:
Toyoda's Cell Software Increases HMC Utilization to 90%
Arlington Heights -- August 23, 2004 -- Toyoda's latest generation of Cell Controller software, Mach III, centralizes scheduling and production management for multiple machines at a single PC. The Windows®-based program increases machine and operator productivity up to 90 percent by determining the most efficient production schedule and automating tasks.
A single operator can control numerous machining centers, work stations and pallets from one location. Repeat set up and tear down is eliminated when up to 300 fixtures and pallets are stored in multi-tier buffer stations served by a rail-guided vehicle. The Mach III Cell Controller fully automates operation to run jobs with long cycle times unmanned, or continue production over night or on weekends.
The Cell Controller maintains constant, real-time communication to all machines in the cell. All data shown on the machine's Fanuc control screen is accessed right from the PC, even allowing remote program changes or modifications. With a company-wide network, managers can adjust the production schedule, or check the status of a project, from their desktop PC without leaving their office. Program files can be downloaded from anywhere on the factory's network directly to the Cell Controller.
The user interface has an easy-to-use graphic layout representative of each unique cell. Simply click on any machine's icon to check job instructions, reports, offsets, tool magazine configuration, and program management. For both daily reports and long-term capacity utilization, the software production data, operation and alarm logs are stored in a Microsoft Access database.
Toyoda's Cell Controller software is designed for the company's standard horizontal machining centers, work stations, part handling equipment, and a variety of modular storage systems.
o For a demonstration of this software, visit Toyoda at booth #8018 during IMTS 2004.
