Bekum Focuses on Process Reliability at the Interpack 2011
Improved value creation for the processor: further optimisation of electrical and hydraulic machine concepts
Berlin, 28/03/2011: At the Interpack in 2011 in Düsseldorf, BEKUM will be showcasing the latest generation of EBLOW and HYBLOW series machines, which feature the latest developments of the worldwide proven BM models from the BEKUM product portfolio. The defining features of the latest generation of blow moulding machines are the completely new closing system, which was developed in 2010, and a modular design.
BEKUM's core theme at the Interpack will be process reliability with high output levels. To optimise process reliability and increase output, it was necessary to perfect the precision and repeatability of machine motions with the aim of reducing machine cycle times. One significant advance in increasing productivity is the possibility of equipping the machines with dual moulds and using the option of "top and bottom" calibration to double actual machine output. This results in significant value creation for processors in the packaging industry.
A new product for Europe is the BA 25 blow moulding machine for the waste-free manufacturing of 5-gallon water containers. The machine can be used for the high output production of high quality stacking canisters, technical parts and very transparent 5-gallon water containers.
BEKUM's current programme of modular solutions covers the complete spectrum of possible drive types. European processors can choose from different model series, depending on the drive type they require:
o BM series (hydraulic)
o BA series (hydraulic)
o HYBLOW series (hydraulic)
o EBLOW series (fully electric)
Another highlight is that the BM X07 machines of the new generation are available in two versions: with a traditional, hydraulic closing system and as a fully electric EBLOW version with many great advantages. The new electrical concept of the Berlin-based company is obviously very popular - according to the company's information, customer acceptance is high and these machines are increasingly in demand. In the first quarter of 2011, BEKUM has already sold two EBLOW series machines to a German plastics processing company for the production of bottles for cosmetic, pharmaceutical and medicinal products. The volume of these bottles ranges from 5 ml to 3,000 ml. The fully electric EBLOW 307 DL is used for the multiple-layer process in the manufacturing of bottles for cosmetic products; the fully electric EBLOW 407 D (twin-station blow moulding machine) is used for complex medicinal moulded parts with materials which are difficult to process.
Electrical EBLOW X07 series leads the way
The optimum formation of the article is ensured on these fully electric blow moulding machines by many features, including the constantly high and accurate force distribution (closing force of between 80 kN to 240 kN) during the squeezing process. With the new, patented closing unit with a C-base frame and highly precise positioning of the carriage of 0.01 mm without mechanical stop, the EBLOW X07 series offers the latest drive technology, which works in a quiet, energy-saving and knock-free manner. These factors enable the blow moulding machine and mould to have a long service life and ensure even more economic production than before.
BA 25 - blow moulding machine for 5-gallon PC water containers
The demand for water containers is growing worldwide. The containers, which were first developed to provide water for offices in the USA, are now well established in supermarkets, doctors' practices and sports centres all over the world. The BEKUM type BA 25 blow moulding machines for 5-gallon polycarbonate water containers are now fully established on the markets in North and Latin America as well as in Asia. The highlights of this high performance machine are the stationary closing unit with an S90N extruder and the modern AKZ 1.6 accumulator blower head. All of the components of this space-saving machine enable stable - and therefore reliable - production with high output levels. The BA 25 enables significant reductions to the cycle time and thereby provides an option for saving costs. Depending on requirements, the BA 25 can be supplied with or without an internal punch and integrated turning station. All articles can be manufactured with a filled or blown neck. Depending on the procedure, it is also possible to manufacture the articles with or without a handle. The particular advantage of the BA 25 is that at the end of the manufacturing cycle, the bottles are removed in an upright position, allowing the further transport of finished, protrusion-free, recyclable articles which require no further work.
Increasing popularity of PET co-polyester handle bottles
Currently there are over 30 BEKUM extrusion blow moulding machines in use worldwide for the production of first-rate PET co-polyester handle bottles for the beverages industry. The integrated handle offers a clear advantage which can only be produced with the extrusion technology. Fine-tuned screw geometry, the special extrusion head design and punch technology are the crucial factors that enable the BEKUM machines to process the very sensitive co-polyester material without errors and with high output levels. BEKUM will be exploring this area in detail at the Interpack and informing packaging material processors of how they can create added value.
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Contact:
BEKUM Maschinenfabriken GmbH
Lankwitzer Straße 14-15
D-12107 Berlin
Marketing Communication:
Christian Richard
Telephone: +49 (0) 30 / 7490 2294
E-mail: c.richard@bekum.de
www.bekum.de
BEKUM - Everything for plastic packaging from one source - worldwide.
If innovative and economical machinery solutions with high productivity for individual packaging requirements matter, then BEKUM, with over 45 years of experience in blow moulding technology, is the first choice worldwide. With future-oriented and reliable production processes and machinery for the commercial production of blow-moulded containers ranging from 5 ml to 3,000 l, BEKUM offers everything for plastic packaging from one source.
The BEKUM group counts among the leading producers of blow-moulding equipment for plastic container packaging worldwide.
At the same time, the company acts as a general contractor for the installation of entire production lines. Production lines are complete installations with which plastic packaging is manufactured, sorted, filled, decorated and packaged.
This includes all additional facilities, from the processing of raw materials to the recycling of waste, the manufacture of seals and caps, the installation of all ancillary components, and even laboratory equipment.
Complete production lines for soft drinks, mineral water, milk, cooking oil, vinegar, ground coffee, salt, pharmaceutical and cosmetic products, liquid soaps, detergents, paints, fuels and motor oils have been delivered to many countries all over the world.
Reliability, operating efficiency and sophisticated conceptual design, as well as five decades of experience, characterise the high standard of BEKUM production lines as well as its blow-moulding technology.
European processors can choose from different model series, depending on the drive type they require:
o BM series (hydraulic)
o BA series (hydraulic)
o HYBLOW series (hydraulic)
o EBLOW series (fully electric)
BEKUM (Berliner Kunststoff Maschinen) was founded in 1959 in Berlin. The company began flourishing in its first year with the development of the world's first ring-neck calibration. Numerous inventions and patents have followed and confirm that BEKUM, with its innovative and customer-oriented machinery solutions, has always been ahead of its time - and remains so to this day. BEKUM incorporates its know-how, gained by the sale of over 16,000 blow-moulding machines worldwide, into every new customer request.
Today 300 employees work for the BEKUM group in 4 plants around the world and generate a sales revenue of Euros50 million (2008).
BEKUM - ensuring satisfaction.
