Sigma Design Co.

Industrial Art in Motion - Energy Producing Sculptures Bring Jobs to New Jersey
Electrical Equipment & Systems

Industrial Art in Motion - Energy Producing Sculptures Bring Jobs to New Jersey

Giant solar parking canopies are springing up all over NJ. While designed to capture solar power, they also succeed in overpowering their surroundings. These large, angular structures installed in parking areas typically block the stores and municipal buildings that they service. When the team at Sigma Design first saw the rough sketches for the PowerArbor(TM) they immediately saw that this would...

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Electronic Components & Devices

Design/Build: US Navy Mobile Filtration Laboratory

To support the development of improved US Navy shipboard desalination systems, several filtration devices were selected for evaluation and testing. In order to complete the evaluation a portable filtration test system was required. Sigma's new 20,000 square-foot facility is eight times larger and has up to 10 independent production cells to serve customers' local production needs. Customer cells...

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Services

Our Capabilities: Advanced Engineering Analysis

Sigma Design engineers are experts at using advanced engineering analysis tools to refine new products and systems. These skills provide the development and analysis of complex mechanisms and intricate process equipment material selection through motion and fluid flow analysis, heat transfer, stress analysis and material selection. The benefits of advanced engineering analysis lets you better...

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Electrical Equipment & Systems

Our Capabilities: Fiberglass Pattern and Mold Making

Sigma Design used a suite of skills to develop the design for the base for WATTLOTS Power Arbor's(TM) solar parking lot canopy system. The system is designed to provide renewable electrical energy where it is needed to existing surfaces. The process began with designing a 3D model in CAD. The design was then printed in the fused deposition modeling (FDM) machine and the pattern for the fiberglass...

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Bird-Friendly Wind Power Brings Manufacturing Jobs to New Jersey
Mechanical Power Transmission

Bird-Friendly Wind Power Brings Manufacturing Jobs to New Jersey

Raymond Green, a World War II veteran and retired welder and operating engineer has hired Sigma Design Company located in Middlesex, NJ to test, analyze, refine, optimize and manufacture his patented invention: Catching Wind Power® (CWP) Compressed Air Enclosed Wind Turbine. Once launched, it will bring 25+ new technology jobs to New Jersey. The blades of traditional wind turbines can kill...

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Services

Our Capabilities: Nonlinear Finite Element Analysis

Sigma has recently added Nonlinear FEA to its suite of advanced engineering tools. This new offering will allow Sigma's engineers and designers to better tackle some of the toughest challenges by more accurately simulating nonlinear behavior, including plastics analysis, large deformation and nonlinear/time-based loading. Of particular interest is the team's ability to effectively load and unload...

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Services

POV: Design Determines 90% of Product Cost

In the New Product Development (NPD) process, 90% of the cost of a product is fixed by the end of the design phase, By this time in the process the direct material, direct labor and product specific capital equipment costs are set in place, whether we fully realize it or not. The ability to control cost is greatest during the concept development stage. Getting manufacturing and suppliers involved...

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Laboratory and Research Supplies and Equipment

SIGMA Helps Redesign Surgical Supplies Stand for USA Market Relaunch

SIGMA is capable of improving the functionality of various industrial, consumer and healthcare products for relaunch into the marketplace. One example is the surgical supplies stand, which was recently introduced from Europe to the US surgical market by our customer. The global fortune 500 medical supply company identified a 'bell weather' product used for over 30 years in Belgium and German....

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Our Capabilities: 3D Rapid Prototype

SIGMA Design provides in house 3D rapid prototyping services for proof of concept review. With our Rapid Prototyping FDM machines we can take your design concepts and grow ABS plastic parts. Used as a quick proof of concept development tool, parts can be created, manufactured and shipped in two days. SIGMA Design is ready to: o Take your geometry and produce prototypes. o Design new geometry and...

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Architectural & Civil Engineering Products

SIGMA and Unique Wire Weaving Company Collaborate on Redesign that Boosts US Industrial Productivity

How do American manufacturers compete effectively in the industrial wire weaving business that supplies the medical, electronics, filtration, process and other industries? First, take a proven machine design; second work with the right US based design engineering/manufacturing firm; third, be creative and redesign the machine to double output using the same floor footprint; and four, manufacture...

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