Kastalon Polyurethane Products

Kastalon Engineered Mandrel Sleeves Provide Greater Productivity, Profitability
Architectural & Civil Engineering Products

Kastalon Engineered Mandrel Sleeves Provide Greater Productivity, Profitability

Kastalon offers mills and processors highly engineered polyurethane mandrel sleeves, filler plates and filler rings with material hardness and surface options to match customer needs, protecting coils from damage. Kastalon brings 50 years experience in coil processing to the task of engineering a new offering of application-specific, proprietary formulated polyurethane mandrel sleeves, filler...

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Rubber Forming Pad History
Agricultural & Farming Products

Rubber Forming Pad History

Short run forming of complex sheet metal shapes using rubber dies and pads is quick and highly effective.Â-  This technique was first accomplished using the Guerin process.  After the Second World War, the Wheelon process was developed as an improvement over the Guerin Process.  A Wheelon press is capable of manufacturing large, complex, short run parts with economic...

Read More »
Construction Equipment and Supplies

Fish Find Their Way Home Again with Help from Kastalon's Award-Winning Polyurethane Solutions

Polyurethane component manufacturer Kastalon Inc. partners with engineers worldwide to create custom springs and energy control devices for a variety of high-profile projects. It's not often, though, that the project's end users are fish. Kastalon, a second-generation family-owned company headquartered near Chicago, played a key role in the success of the Pelton Round Butte Selective Water...

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Architectural & Civil Engineering Products

Koat-A-Roll Makes Prime Time

Alsip, IL-As a leading polyurethane manufacturer in the Material Handling industry, Kastalon has had the opportunity to work with a wide variety of conveyor manufacturers on an abundance of projects. In fact, it is hard to believe that Koat-A-Roll conveyor roller sleeves and its family of products were introduced to the market more than 30 years ago. Koat-A-Roll has become a standard tool in an...

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Kastalon Lands Assist as Spawning Traffic Is Restored
Construction Equipment and Supplies

Kastalon Lands Assist as Spawning Traffic Is Restored

Alsip, IL - Looking down from the Cascade Mountains at the three majestic rivers rambling through the picturesque countryside in central Oregon, no one would ever suspect that the salmon and steelhead were swimming their way up those rivers for the first time since 1968. Although a series of dams, built in the early 1960's, created a dynamic resource for hydropower, the fish passage system built...

Read More »
Security Fixture eliminates used fryer oil theft.
Fasteners & Hardware

Security Fixture eliminates used fryer oil theft.

Retrofittable to any oil-containment system, cast ductile-iron Sekure Kap(TM) locks internal fryer oil and yellow grease tank systems and their contents. Recessed area protects hasp of lock from bolt cutters or prying force, and entire lock is secured by 4 protrusions to keep attack as far away as possible. Able to be attached in minutes, self-cleaning and leak-tight solution shields oil from...

Read More »
Mechanical Components and Assemblies

Fork-Mounted Bumpers provide material handling protection.

Mounted directly to face of fork via adhesive bracket, Engineered Solid and Kast-A-Lite(TM) microcellular polyurethane Fork-Kushions® provide cushioning protection against marring, denting, and other forms of damage. Structure offers wear- and vibration-diminishing properties without compromising forklift load capacity, and also resists grease, oil, and dirt. Made to standard length of 24...

Read More »
Mandrel Sleeves help unwind/rewind coils.
Architectural & Civil Engineering Products

Mandrel Sleeves help unwind/rewind coils.

Kastalon Mandrel Sleeves allow coil processor flexibility to unwind or rewind coils that are larger than maximum expansion of mandrel. Manufactured from Kastalon Polyurethane®, they are offered in slip-on or bolt-on versions with or without slot for tail gripper. Thin-walled sleeves prevent damage from coil creases, scratches, and marring; thick-walled units enable adjustments of ID size;...

Read More »
Material Handling & Storage

Coil Storage Device has deep cradle that fits any size coil.

Designed with bright, safety yellow polyurethane and reinforced steel frame, Coil Saddle weighs 45 lb, allowing it to be used as moveable fixture in staging area or affixed permanently to storage area floor. Deep cradle fits virtually any size coil and takes up minimal floor space. Saddle helps provide scrap management by protecting surface-sensitive metals from floor irregularities and...

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Kastalon Engineered Mandrel Sleeves Provide Greater Productivity, Profitability
Architectural & Civil Engineering Products

Kastalon Engineered Mandrel Sleeves Provide Greater Productivity, Profitability

Kastalon offers mills and processors highly engineered polyurethane mandrel sleeves, filler plates and filler rings with material hardness and surface options to match customer needs, protecting coils from damage. Kastalon brings 50 years experience in coil processing to the task of engineering a new offering of application-specific, proprietary formulated polyurethane mandrel sleeves, filler...

Read More »
Rubber Forming Pad History
Agricultural & Farming Products

Rubber Forming Pad History

Short run forming of complex sheet metal shapes using rubber dies and pads is quick and highly effective.Â-  This technique was first accomplished using the Guerin process.  After the Second World War, the Wheelon process was developed as an improvement over the Guerin Process.  A Wheelon press is capable of manufacturing large, complex, short run parts with economic...

Read More »
Company News

Kastalon Celebrates 50 Years in Business

March 13, 2013 marks 50 years for family owned business AlsipÂ- –  From a small borrowed space the size of a one car garage where material was mixed in coffee cans to 50,000 square feet of state of the art mixing and molding equipment, the DeMent family has continually reinvented itself as a world class custom polyurethane manufacturer. The story began when a Southside...

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Construction Equipment and Supplies

Fish Find Their Way Home Again with Help from Kastalon's Award-Winning Polyurethane Solutions

Polyurethane component manufacturer Kastalon Inc. partners with engineers worldwide to create custom springs and energy control devices for a variety of high-profile projects. It's not often, though, that the project's end users are fish. Kastalon, a second-generation family-owned company headquartered near Chicago, played a key role in the success of the Pelton Round Butte Selective Water...

Read More »
Architectural & Civil Engineering Products

Koat-A-Roll Makes Prime Time

Alsip, IL-As a leading polyurethane manufacturer in the Material Handling industry, Kastalon has had the opportunity to work with a wide variety of conveyor manufacturers on an abundance of projects. In fact, it is hard to believe that Koat-A-Roll conveyor roller sleeves and its family of products were introduced to the market more than 30 years ago. Koat-A-Roll has become a standard tool in an...

Read More »
Kastalon Lands Assist as Spawning Traffic Is Restored
Construction Equipment and Supplies

Kastalon Lands Assist as Spawning Traffic Is Restored

Alsip, IL - Looking down from the Cascade Mountains at the three majestic rivers rambling through the picturesque countryside in central Oregon, no one would ever suspect that the salmon and steelhead were swimming their way up those rivers for the first time since 1968. Although a series of dams, built in the early 1960's, created a dynamic resource for hydropower, the fish passage system built...

Read More »
Security Fixture eliminates used fryer oil theft.
Fasteners & Hardware

Security Fixture eliminates used fryer oil theft.

Retrofittable to any oil-containment system, cast ductile-iron Sekure Kap(TM) locks internal fryer oil and yellow grease tank systems and their contents. Recessed area protects hasp of lock from bolt cutters or prying force, and entire lock is secured by 4 protrusions to keep attack as far away as possible. Able to be attached in minutes, self-cleaning and leak-tight solution shields oil from...

Read More »
Mechanical Components and Assemblies

Fork-Mounted Bumpers provide material handling protection.

Mounted directly to face of fork via adhesive bracket, Engineered Solid and Kast-A-Lite(TM) microcellular polyurethane Fork-Kushions® provide cushioning protection against marring, denting, and other forms of damage. Structure offers wear- and vibration-diminishing properties without compromising forklift load capacity, and also resists grease, oil, and dirt. Made to standard length of 24...

Read More »
Company News

Poly Provides Life Saving Solutions

For more than a decade, the survival of the endangered manatees has improved thanks to the researchers at Harbor Branch Oceanographic Institute at Florida Atlantic University and Kastalon Polyurethane Products. Engineers of the Institute not only invented, but have continually improved on an acoustic detection system that has successfully kept manatees from being injured or killed by floodgates...

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Mandrel Sleeves help unwind/rewind coils.
Architectural & Civil Engineering Products

Mandrel Sleeves help unwind/rewind coils.

Kastalon Mandrel Sleeves allow coil processor flexibility to unwind or rewind coils that are larger than maximum expansion of mandrel. Manufactured from Kastalon Polyurethane®, they are offered in slip-on or bolt-on versions with or without slot for tail gripper. Thin-walled sleeves prevent damage from coil creases, scratches, and marring; thick-walled units enable adjustments of ID size;...

Read More »

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COVID-19 Response Suppliers COVID-19 Response:
Can Your Company Help Provide Critical Supplies?

We are using the power of our platform to aid in the mass shortage of critical supplies. If your company can help provide supplies, capabilities, or materials for products such as N-95 Masks and Tyvek SuitsPlease let us know.

COVID-19 Response Suppliers