Sonics & Materials, Inc.

Welding Equipment & Supplies

Sonics to Display 20 KHz Ultrasonic Welding Systems at Upcoming Battery Show in Detroit

(Newtown, CT USA) At the upcoming Battery Show in Detroit, Sonics & Materials, Inc. will be demonstrating their innovative 20 kHz ultrasonic spot welder, as well as their operator-friendly wire splicer, showcasing the benefits of clean ultrasonic technology for battery assembly. Sonics' MW20 universal metal spot welder yields reliable, reproducible results with pneumatic actuation, patented 90o...

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Explosives, Armaments, and Weaponry

Ultrasonic Handheld Plastics Welder comes in 30 kHz model.

Used for welding, staking, inserting, and spot welding, 30 kHz handheld ultrasonic plastics welding system delivers such MPU-controlled features as autotune circuitry, frequency display, digital amplitude control, ultrasonic power load meter, and upper/lower weld limit settings. Hand gun can be set to weld in digital time and/or constant energy modes as well as continuous duty mode. Digital time...

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Ultrasonic Power Supplies feature color touch panel.
Agricultural & Farming Products

Ultrasonic Power Supplies feature color touch panel.

MPU-controlled SmartControl series has interface with optimized navigation, command flow, and graphics that highlight multiple menus designed for fully automatic control across 40, 20, and 15 kHz welding frequencies. Generators provide 400-6,000 W for ultrasonic welding presses and actuators. All units offer Digital Time, Energy, and Height-based weld modes; automatic frequency tuning; digital...

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Sonics to Display Ultrasonic Metal & Plastics Welding Systems at AATE, Booth #1015
Welding Equipment & Supplies

Sonics to Display Ultrasonic Metal & Plastics Welding Systems at AATE, Booth #1015

Metal Welders Provide Process Precision for Electrical Cable Termination and Battery Foil Tabbing Sonics & Materials, Inc. will be showing their Ultrasonic Metal Welding systems, with precise, ergonomic controls and weld quality monitoring in time, energy and distance modes. Ideal for applications such as battery tabbing and wire termination, these systems can weld battery cables up to 100 mm2...

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Switching Sequencer comes in 4 or 8 channel platform.
Controls & Controllers

Switching Sequencer comes in 4 or 8 channel platform.

Designed for streamlined RF signal switching of up to 8 ultrasonic converter stacks, multi-channel high voltage ultrasonic sequencer suits multiple ultrasonic welding, staking or inserting points on single application. Pre-programming of timing for channel switching eliminates need for additional sequence programming. Manual override function allows user to isolate and test any converter at any...

Read More »
Fluid & Gas Flow Equipment

Sonics' Multi-Element Probes Used in Scinomix Cell Lysis Automated Sonication System

Sonics & Materials, Inc. is providing Scinomix in Earth City, MO with ultrasonic equipment to address the needs of researchers involved with nucleic and protein extraction. Scinomix is using the Vibra-Cell ultrasonic processor with their automated sample preparation system wherein Sonics' multi-element probes are used to process deepwell microplates. Sonics' high throughput probes meet the needs...

Read More »
Ultrasonic Welding System has digital time/energy controls.
Explosives, Armaments, and Weaponry

Ultrasonic Welding System has digital time/energy controls.

Available in 20 and 40 kHz versions, portable ultrasonic plastics welding systems can be set to weld in digital time (0.1-9.9 sec) and/or constant energy (0-999,999 J) modes as well as continuous duty mode for optimal control. Each 500 W, MPU-controlled hand gun, designed for welding, staking, inserting, and spot welding applications, also features autotune circuitry, frequency display, digital...

Read More »
Ultrasonic Welder has automatic frequency tuning.
Welding Equipment & Supplies

Ultrasonic Welder has automatic frequency tuning.

Offering digital amplitude control, Model MW20 ultrasonic metal welding system features ultrasonic horn/stack frequency display, ground base with integrated safety switches, self-orienting horn and tips, and one-piece horn/booster with dual nodal mounts. It also has safety slide advance system and indicator signal lights for weld status, part quality, and faults. Unit's power supply provides...

Read More »
Machinery & Machining Tools

Integrated Welder is engineered for maximum rigidity.

Available in 1,200 and 2,200 W versions, X-Press 20 kHz ultrasonic welding press features microprocessor-controlled generator. All-in-one unit is constructed with single-piece rigid cast aluminum machine base and column hub. Able to weld in digital time and/or constant energy modes, solution combines amplitude control, ultrasonic horn/stack frequency display, and timers with heavy-duty 3.75 in....

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Vibration Welder handles large, thermoplastic parts.
Welding Equipment & Supplies

Vibration Welder handles large, thermoplastic parts.

Wide Bed Linear Vibration Welder offers 72 in. wide, 2-speed, variable-force hydraulic lift table and industrial computer with 10.4 in. operator touch panel. Windows(TM)-based software interfaces with Allen-Bradley PLC. System is capable of welding by time, distance, or energy. Weld-graph screen charts wattage, energy, and distance trending. Variable output frequency range is 200-250 Hz and...

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Welding Equipment & Supplies

Sonics to Display 20 KHz Ultrasonic Welding Systems at Upcoming Battery Show in Detroit

(Newtown, CT USA) At the upcoming Battery Show in Detroit, Sonics & Materials, Inc. will be demonstrating their innovative 20 kHz ultrasonic spot welder, as well as their operator-friendly wire splicer, showcasing the benefits of clean ultrasonic technology for battery assembly. Sonics' MW20 universal metal spot welder yields reliable, reproducible results with pneumatic actuation, patented 90o...

Read More »
Explosives, Armaments, and Weaponry

Ultrasonic Handheld Plastics Welder comes in 30 kHz model.

Used for welding, staking, inserting, and spot welding, 30 kHz handheld ultrasonic plastics welding system delivers such MPU-controlled features as autotune circuitry, frequency display, digital amplitude control, ultrasonic power load meter, and upper/lower weld limit settings. Hand gun can be set to weld in digital time and/or constant energy modes as well as continuous duty mode. Digital time...

Read More »
Company News

Sonics' New 2012 Vibra-Cell Catalog Now Available

Sonics & Materials, Inc. is pleased to announce the release of their new 2012 product catalog featuring Vibra-Cell High Intensity Ultrasonic Processors. The catalog displays the full line of Vibra-Cell ultrasonic liquid processors for small, medium and large volume applications as well as sonochemistry equipment, ultrasonic atomizers and a complete range of accessories. Also included are new...

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Ultrasonic Power Supplies feature color touch panel.
Agricultural & Farming Products

Ultrasonic Power Supplies feature color touch panel.

MPU-controlled SmartControl series has interface with optimized navigation, command flow, and graphics that highlight multiple menus designed for fully automatic control across 40, 20, and 15 kHz welding frequencies. Generators provide 400-6,000 W for ultrasonic welding presses and actuators. All units offer Digital Time, Energy, and Height-based weld modes; automatic frequency tuning; digital...

Read More »
Sonics to Display Ultrasonic Metal & Plastics Welding Systems at AATE, Booth #1015
Welding Equipment & Supplies

Sonics to Display Ultrasonic Metal & Plastics Welding Systems at AATE, Booth #1015

Metal Welders Provide Process Precision for Electrical Cable Termination and Battery Foil Tabbing Sonics & Materials, Inc. will be showing their Ultrasonic Metal Welding systems, with precise, ergonomic controls and weld quality monitoring in time, energy and distance modes. Ideal for applications such as battery tabbing and wire termination, these systems can weld battery cables up to 100 mm2...

Read More »
Switching Sequencer comes in 4 or 8 channel platform.
Controls & Controllers

Switching Sequencer comes in 4 or 8 channel platform.

Designed for streamlined RF signal switching of up to 8 ultrasonic converter stacks, multi-channel high voltage ultrasonic sequencer suits multiple ultrasonic welding, staking or inserting points on single application. Pre-programming of timing for channel switching eliminates need for additional sequence programming. Manual override function allows user to isolate and test any converter at any...

Read More »
Fluid & Gas Flow Equipment

Sonics' Multi-Element Probes Used in Scinomix Cell Lysis Automated Sonication System

Sonics & Materials, Inc. is providing Scinomix in Earth City, MO with ultrasonic equipment to address the needs of researchers involved with nucleic and protein extraction. Scinomix is using the Vibra-Cell ultrasonic processor with their automated sample preparation system wherein Sonics' multi-element probes are used to process deepwell microplates. Sonics' high throughput probes meet the needs...

Read More »
Ultrasonic Welding System has digital time/energy controls.
Explosives, Armaments, and Weaponry

Ultrasonic Welding System has digital time/energy controls.

Available in 20 and 40 kHz versions, portable ultrasonic plastics welding systems can be set to weld in digital time (0.1-9.9 sec) and/or constant energy (0-999,999 J) modes as well as continuous duty mode for optimal control. Each 500 W, MPU-controlled hand gun, designed for welding, staking, inserting, and spot welding applications, also features autotune circuitry, frequency display, digital...

Read More »
Ultrasonic Welder has automatic frequency tuning.
Welding Equipment & Supplies

Ultrasonic Welder has automatic frequency tuning.

Offering digital amplitude control, Model MW20 ultrasonic metal welding system features ultrasonic horn/stack frequency display, ground base with integrated safety switches, self-orienting horn and tips, and one-piece horn/booster with dual nodal mounts. It also has safety slide advance system and indicator signal lights for weld status, part quality, and faults. Unit's power supply provides...

Read More »
Machinery & Machining Tools

Integrated Welder is engineered for maximum rigidity.

Available in 1,200 and 2,200 W versions, X-Press 20 kHz ultrasonic welding press features microprocessor-controlled generator. All-in-one unit is constructed with single-piece rigid cast aluminum machine base and column hub. Able to weld in digital time and/or constant energy modes, solution combines amplitude control, ultrasonic horn/stack frequency display, and timers with heavy-duty 3.75 in....

Read More »

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