ThomasNet News Logo
Sign Up | Log In | ThomasNet Home | Promote Your Business

Prefabricated Automated Cell provides lights-out production.

Print | 
Email |  Comment   Share  
Prefabricated Automated Cell provides lights-out production.
Prefabricated Automated Cell provides lights-out production.
Click Here to Enlarge Picture
January 14, 2014 - In addition to 5-axis vertical machining center, Vertical Center Nexus Compact incorporates standalone Fanuc LRMate 6-axis robot and palletizer system for automated processing of up to 72 individual workpieces measuring up to 3.9 x 3.9 x 3.9 in. Three linear axes attain rapid traverse rates of 1,417 ipm and feedrates of 315 ipm, while 12,000 rpm, 25 hp, CAT 40 spindle provides aggressive performance required for tough materials, such as stainless steel, Inconel, and titanium.

Mazak Automates Vertical Center Nexus Compact 5X


Mazak Corp.
8025 Production Dr.
Florence, KY, 41042 3092
USA





Press release date: December 16, 2013

Prefabricated cell provides cost-effective lights-out production for a range of workpieces

FLORENCE, Ky. – Mazak now offers its space-saving, high-performance VERTICAL CENTER NEXUS COMPACT 5X Vertical Machining Center as part of a self-contained, prefabricated automated cell that provides efficient, cost-effective lights-out manufacturing for small-to-medium sized parts. The cell incorporates – in addition to the full 5-axis Vertical Machining Center – a standalone robot and palletizer system for automated processing of up to 72 individual workpieces.

The automated cell handles a wide scope of workpiece sizes measuring up to 3.9” wide x 3.9” deep x 3.9” tall (75 mm x 75 mm x 75 mm) and weighing as much as 8.8 lbs (4 kg). For maximum production within a minimal amount of manufacturing floor real estate, the VCN COMPACT Automation Cell occupies 59” x 116.3” (1,498 mm x 2,946 mm) of floor space and the robot with stacker only 48” x 60” (1,219 mm x 1,524 mm).

Operators – from outside the automated cell – use a two-position rotary carousel to load and unload workpieces mounted on System 3R pallets for storage in the cell’s 72-position magazine. A Fanuc LRMate 6-axis robot with two-jaw parallel gripper accesses any position in the pallet magazine, as well as the load/unload turntable, to load workpiece into the machine from either location for immediate production.

Once parts are loaded into the VERTICAL CENTER NEXUS COMPACT, which is available in 3- and 5-axis versions, the machine delivers absolute precise machining capability and superior part surface finishes. For power and versatility, the machine’s robust, high torque 12,000-rpm, 25-hp, CAT 40 spindle provides the aggressive performance required for tough materials, such as stainless steel, Inconel and titanium. An optional 40-hp, 20,000-rpm spindle, or 42,000-rpm, HSK E40 ultrahigh-speed spindle, are both also available.

Reduced part cycle times result from the machine’s three linear axes that attain high-speed rapid traverse rates of 1,417 ipm (36 m/min) and fast feedrates of 315 ipm (8 m/min). Plus, the VERTICAL CENTER NEXUS COMPACT accommodates 20 tools in its tool magazine (30 tools optional) to further increase part production versatility.

For rigid and precise 5-axis machining, Mazak’s rotary/tilt table on the VERTICAL CENTER NEXUS COMPACT is constructed with durable high-speed, backlash-free roller cam drive technology, allowing the table to rotate and tilt at speeds of 100 rpm and 75 rpm, respectively. The table, with an O.D size measuring 3.94” (100 mm) and I.D. of 1.57” (40 mm), tilts at angles from -20 to 120 and provides a holding torque of 249 ft-lbs and machining torque of 63 ft-lbs.

The VERTICAL CENTER NEXUS COMPACT features Mazak’s MX Hybrid Roller Guide System to deliver levels of durability and reliability that result in long-term accuracy. The  MX Hybrid Roller Guide System dampens vibration to extend tool life, handles higher load capacities, accelerates and decelerates faster to shorten cycle times, eliminates tramp oil in the coolant by utilizing a greener grease-based lubrication system, and lasts longer with less required maintenance.

Mazak equips the VERTICAL CENTER NEXUS COMPACT with its advanced MATRIX 2 CNC control specifically for optimized 5-axis machining (3-axis machine versions are equipped with Mazak’s MATRIX NEXUS 2 CNC control). Within the MATRIX 2 control are both enhanced hardware and software functionalities that make the control easy to use while also delivering high accuracy and increased productivity. Control hardware performance is much faster with higher processing speeds for small increment operation, and a 5-axis spline interpolation function included in the control’s software provides smooth toolpaths from long block-by-block programs, easy tool vector control and shorter cycle times as well as superior 5-axis surface finishes.

About Mazak Corporation
Mazak Corporation is a leader in the design and manufacture of productivity-improving machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky, produces over 100 models of Turning Centers, Multi-Tasking Machines and Vertical Machining Centers, including 5- Axis models. Continuously investing in manufacturing technology allows the Kentucky plant to be the most advanced and efficient machine tool builder, providing high-quality and reliable products through its “Production-on-Demand” manufacturing practice. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to its customers. For more information on Mazak's products and solutions, visit www.mazakusa.com or follow us on Twitter at @MazakCorp and on Facebook at http://www.facebook.com/MazakCorp.
Print | 
Email |  Comment   Share  
Contacts: View detailed contact information.


 

Post a comment about this story

Name:
E-mail:
(your e-mail address will not be posted)
Comment title:
Comment:
To submit comment, enter the security code shown below and press 'Post Comment'.
 



 See related product stories
More .....
 See more product news in:
Controls and Controllers
Machinery and Machining Tools
Material Handling and Storage
Robotics
 More New Product News from this company:
Roller Guide System dampens vibrations.
Vertical Machining Center handles large workpieces.
High-Productivity Turning Center is suited for job shops.
Double-Column VMC suits machining of large workpieces.
More ....
| Featured Manufacturing Jobs
 Other News from this company:
Mazak to Promote Perfect Productivity Combinations at IMTS 2014
Mazak to Showcase 5-Axis, Multi-Tasking Technology Advancements at MMTS
Mazak Northeast Event to Focus on Aerospace, Medical Manufacturing Trends
Mazak Distributor Northwest Machine Opens New Building
Mazak Midwest Event to Showcase Total Manufacturing Solutions
More ....
 Tools for you
Watch Company 
View Company Profile
Company web site
More news from this company
E-mail this story to a friend
Save Story
Search for suppliers of
Flexible Manufacturing Systems
Factory Automation Systems
Turning Centers
Flexible Automation Systems
Machining Centers
Parts Handling Robots
Palletizing & Depalletizing Robots
Robotic Palletizers
Machine Tool Palletizers
Vertical Machining Centers
5 Axis Machining Centers
Join the forum discussion at:
Hard to Handle
Tools of the Trade
Wired In


Home  |  My ThomasNet News®  |  Industry Market Trends®  |  Submit Release  |  Advertise  |  Contact News  |  About Us
Brought to you by Thomasnet.com        Browse ThomasNet Directory

Copyright © 2014 Thomas Publishing Company. All Rights Reserved.
Terms of Use - Privacy Policy



Error close

Please enter a valid email address