Custom Manufacturing Services

Brazing Services

Solar Atmospheres Brazes Heavy Copper Electrodes

Solar Atmospheres took on a very difficult brazing job on August 13, 2007. The challenge was to silver braze three 1 diameter copper rounds into a copper bar that measured 3 Â-½" x 3" x 71" and weighed approximately 225 lbs each. The customer had 130 bars that they needed brazed. After unsuccessful attempts to torch braze these parts by hand, our customer, Clayton H. Landis Company, from...

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Molding Services

Xten Industries Trumps European Manufacturers for British Product

[Kenosha, WI] Xten Industries, an award-winning plastic injection molder and contract manufacturer, beat out overseas competition and began production of the popular British product, Bikebins, this week. Executive Designer Sam Lowings began manufacturing the bins in the United Kingdom (UK) after discovering, in 2005, that the market lacked a supply of quality, water proof pannier bags. According...

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Cost-Effective Universal Flame Spray System
Coating Services

Cost-Effective Universal Flame Spray System

Cost-effective universal flame spray system successfully applies high performance VICOTE® Coatings to metal substrates Victrex plc., a leading manufacturer of high performance materials, today announced the development of a new, cost-effective flame spray process for applying its VICOTE® Coatings to various metal and ceramic substrates. Historically, thermal (flame) spray technology...

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Fabrication Services

Carbon-Graphite Materials make liquid-submerged parts.

Available in sizes up to 18 in. dia, Metcar® grades M-106 and M-400 are resin-impregnated, carbon-graphite materials intended for mechanical parts that must run submerged in liquids. Self-lubricating materials, exhibiting wear- and chemical-resistance, are also non-galling, self-polishing, and dimensionally stable. Operating at temperatures to 500°F, products can be effectively steam...

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Expanded Electron Beam Welding Processes
Welding Services

Expanded Electron Beam Welding Processes

EB Industries welding job shop has provided energy beam welding services since 1965 for over 100 Fortune 500 companies, including Lucent Technologies, Applied Materials, Raytheon Systems, Dresser-Rand, JDS Uniphase, Motorola, Lockheed Martin, General Electric and Howmedica. Offering both Laser Beam Welding and Electron Beam Welding technologies allows us to attain weld depths from 0.001 to 3" in...

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Finishing Services

Surface Finishing reduces gold plating thickness.

Offered as surface finishing process for bonding gold and aluminum wire to PCBs, DODUBOND can reduce thickness of gold plating to less than 0.1 Â-µm. One gold layer as thin as 50 nm can be enough to obtain firm bond. Based on DODUCHEM chemical nickel/gold surface finishing, process inserts very thin palladium diffusion barrier between nickel and gold to effectively prevent nickel from...

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Forming Services

Plastic Ingenuity Increases PLA Heat Deflection Temperature

Cross Plains, WI: Custom thermoformer, Plastic Ingenuity, has developed a proprietary process improvement that significantly increases the heat deflection temperature in PLA (Polylactic Acid) material, clearing a significant hurdle regarding this sustainable material. This advancement includes a material enhancement and unique processing techniques to attain higher temperature PLA. Stock versions...

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Metcar® Grade M-11 Offers Economical Lubricating Solution for Applications up to 650°F
Bearings

Metcar® Grade M-11 Offers Economical Lubricating Solution for Applications up to 650°F

Self-lubricating and improved wear resistance for dry-running applications Metallized Carbon Corporation, a global leader in the manufacture of oil-free, self-lubricating, carbon-graphite materials, offers its Metcar grade M-11 bearing material. Metcar Grade M-11 is a plain, unimpregnated, carbon-graphite material that has good self-lubricating qualities and good wear resistance when running dry...

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Photolithography Services

Photolithography Services manufacture patterned optics.

With contact exposing technique, Custom Photolithography Services can achieve geometries as small as 5 microns utilizing thin film coating materials. Metallic or dielectric materials are selected based on application's transparent, reflective, and/or conductive opto-electrical requirements. Patterns can be applied to most substrate materials, including plastic sheeting, making services suited for...

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Computers

DDC Announces Expanded IRIG-106 Support for MIL-STD-1553 Cards!

Bohemia, New York (October 2008) Data Device Corporation (DDC) announces an expanded line of IRIG-106 Chapter 10 enabled MIL-STD-1553 cards. The broad lineup encompasses several form factor and protocol selections including PC/104-Plus ( BU-65578C 1553 & BU-65590C 1553/ARINC Multi-I/O), and PMC ( BU-65578F/M 1553 & BU-65590F/M 1553/ARINC Multi-I/O) cards. For extended functionality, versions of...

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