Vishay Intertechnology Introduces a New Series of Direct Water-cooled Wirewound Resistors with Power Dissipation up to 9000 W and Minimal External Radiation

Press Release Summary:

The newly released DCRF series of direct water-cooled wirewound resistors are capable of handling 10 times the power of naturally-cooled devices and two times the power of indirectly water-cooled devices. The resistors increase the reliability by limiting the surface temperature and a safe failure mode prevents leakage in an occurrence of a water-flow shutdown. The resistors provide inductance lower than 500 nH and an ultrahigh power dissipation up to 9kW. The DCRF series allows the designers to lower costs, simplify layouts and reduce the size of their end products by replacing multiple components with one resistor.


Original Press Release:

New Vishay Series of Direct Water-Cooled Wirewound Resistors Saves Space and Increases Reliability

New Vishay Intertechnology series of direct water-cooled wirewound resistors saves space and increases reliability.

For industrial applications, devices deliver ultrahigh power dissipation to 9000 W in compact sizes without external radiation.

Malvern, PA. — June 18, 2018 — Vishay Intertechnology, Inc. (NYSE: VSH) today introduced a new series of direct water-cooled wirewound resistors that offers ultrahigh power dissipation to 9000 W with almost no external radiation. Available in six compact sizes ranging from 38 mm by 178 mm to 38 mm by 410 mm, Vishay MCB DCRF series devices are designed to save space and increase reliability over standard wirewound resistors.

The resistors released today handle 10 times the power of natural-cooled devices in the same size, and two times the power of indirect water-cooled devices. By replacing multiple components with one resistor, the DCRF series allows designers to lower costs, simplify layouts, and reduce the size of their end products. The devices' modular structure enables a multi-resistive element option.

Optimized as load, filter, snubber, and discharge resistors in large drives; HVDC; and battery-management systems for industrial applications, the resistive elements of DCRF series devices are in direct contact with water and insulated by ceramic tubes, eliminating the need for a heatsink. With almost no or limited external radiation, the resistors increase reliability by limiting the surface temperature, while a safe failure mode prevents leakage in the event of a water-flow shutdown. The devices can handle an overload of two times nominal power for 60 s without damage.

The DCRF series offers low inductance (< 500 nH for model DCRF 38 x 178 with resistance of 4.7 Ω) and provides a resistance range from 0.56 Ω to 27 Ω, with tolerances down to ± 5 %. The devices feature power ratings from 1500 W to 9000 W with a water inlet temperature of 65 °C and 8.33 l/min flow rate (deionized water with conductivity < 2 µS/cm). RoHS-compliant and lead (Pb)-free, the resistors offer a typical temperature coefficient of 100 ppm/°C and operate over a temperature range of -55 °C to +120 °C.

Samples and production quantities of the DCRF series are available now for the 38 mm by 178 mm size with resistance of 1.6 Ω and 3.2 Ω. Lead times are 15 weeks for larger orders. Pricing for U.S. delivery only starts at $325 per piece in 50-piece quantities.

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Vishay Intertechnology, Inc., a Fortune 1000 Company listed on the NYSE (VSH), is one of the world's largest manufacturers of discrete semiconductors (diodes, MOSFETs, and infrared optoelectronics) and passive electronic components (resistors, inductors, and capacitors). These components are used in virtually all types of electronic devices and equipment, in the industrial, computing, automotive, consumer, telecommunications, military, aerospace, power supplies, and medical markets. Vishay's product innovations, successful acquisition strategy, and "one-stop shop" service have made it a global industry leader. Vishay can be found on the Internet at www.vishay.com.

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