Vibration Monitor is suited for predictive maintenance.
Press Release Summary:
Permanently mounted on plant equipment, efector Octavis continuously monitors operating condition through vibration analysis. It detects rolling element bearing failures and shaft unbalance conditions on plant equipment and has processing capability to analyze vibration signature to predict failures in advance. Equipped with configuration software and pushbutton programming, one unit can detect up to 5 different rolling elements on one machine.
Original Press Release:
Predictive Maintenance Vibration Monitor Detects Rolling Element Bearing Failures and Shaft Unbalance Conditions
EXTON, PA - February 16, 2004 - ifm efector's vibration monitor, efector Octavis, detects rolling element bearing failures and shaft unbalance conditions on critical plant equipment such as pumps, motors, compressors, fans and spindles. Octavis is permanently mounted on plant equipment to continuously monitor a machine's operating condition through vibration analysis. Octavis has the processing capability to analyze a vibration signature and to predict failures in advance by sending an alarm output signal to a PLC or relay.
The efector Octavis monitor incorporates a MEMS accelerometer, analog-to-digital (A/D) converter, digital signal processor (DSP) and diagnostic electronics in a compact 40x40 mm package. These electronic components enable the monitor to gather, process and interpret vibration data. The accelerometer monitors the acceleration value via a change in capacitance signal. The A/D converter transforms the analog signal from the MEMS sensor to a digital signal. An integrated DSP performs mathematical calculations to convert the time domain vibration signal into a frequency domain signal known as Fast Fourier Transformation (FFT). The integrated DSP can process up to 32,000 calculations per second.
Configuration software is used to input application parameters such as bearing dimensions and shaft speed. These inputs allow Octavis to monitor only critical frequencies in the vibration spectrum and ignore all external noise. One efector Octavis monitor can detect up to five different rolling elements on a machine.
Pushbutton programming includes a teach button with an integrated alarm display. The monitor generates a switching alarm when there is a large increase in amplitude for a critical frequency. The alarm display provides two switching outputs that indicate an early warning alarm and a critical alarm.
The monitor has two connectors for power and software connection. A standard Micro DC connector is used to connect the monitor to a power source or output device. A PC or laptop is connected to the monitor via its RS232 connector and setup cable.
List price for the efector Octavis monitor Model VEI001 is $750.00 (U.S). The Octavis parameter configuration and setup cable list for $45.00 (U.S.) and $34.00 (U.S.), respectively. Additional wiring connectors and an impulse tester used to verify mounting location range from $20.00 to $50.00 (U.S.)
For additional information on efector Octavis and other ifm efector products, contact ifm efector inc., 782 Springdale Drive, Exton, PA 19341. Tel: 800-441-8246 o Fax: 800-329-0436 o e-mail: info@ifmefector.com o Website: www.ifmefector.com.
ifm efector is one of the world's largest manufacturers of sensors and control products for industrial control applications. Products include proximity switches, photoelectric sensors, fiber optics, speed monitors, pressure sensors, flow sensors, temperature sensors, level sensors, valve position sensors and a complete line of AS-i networking and control products.
