Global Manufacturer of Engine Filters Saves 3 Months and Thousands of Dollars in Cyclic Fatigue Testing Program


A globally-known filter manufacturer had a fast-paced program and needed help to reduce their test program time.



Starting with a first-pass iteration of a filter canister design, Sigma engineers used non-linear plastic simulation analysis to determine whether long-term cyclic loading would be likely to cause permanent deformation, and worse yet, failure.  



After further simulation review we found that there were certain areas in the molded housing that were suspect to failure. As often found in these analyses; the defects were less than obvious. 



The software and Sigma's engineering analytical skills uncovered these areas, which saved the client needed time and money. The client modified the design and went to physical testing, saving 2 to 3 weeks of iterations. This insight got their program back on track and on budget. 



Sigma's engineering experience helps product launches stay on schedule by removing the unforeseen obstacles that delay new product development progress. Our team is capable of preforming Linear Stress, Non-Linear Plastic deformation, Computation Fluid Analysis, as well as other specialized engineering software. 



Contact us today and find out how Sigma Design Company can make your product a reality.



Sigma Design Company, LLC

Turning Smart Ideas Into Product Solutions



Located in central New Jersey, Sigma Design Company, LLC designs, optimizes and manufactures novel new products in the USA. Sigma's professional team offers design engineering consulting, failure analysis, human factors design, and rapid prototyping services, as well as new product development, marketing and business development services. The company also offers manufacturing cells that are fully staffed and tooled from 500 to 10,000 square feet.



The company started in 1962 and was acquired by its current owner in 1999. In October 2011, Sigma Design Company relocated, expanded and opened its "Technology Commercialization and New Product Manufacturing Center" in Middlesex, New Jersey.



200 Pond Avenue,

Middlesex, New Jersey 08846 USA

www.sigmadesign.net

Phone (732) 629-7555  

Fax (732) 629-7556 

info@sigmadesign.net




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