Facility Lighting Solutions, a Division of Conveyor Handling Company, Inc.
Benefits of LED
COST SAVING BENEFITS
• Increased Energy Efficiency
• Saves 50% to 90% of Energy Cost
• Greater Than 100,000 Hour Rated Life
• No Lamps or Ballasts to Change
• 5 Year Warranty
EARTH FRIENDLY BENEFITS
• Green-Sustainable Lighting Solution
• RoHS Compliant (Mercury and Lead Free)
OPERATIONAL BENEFITS
• Instant On/Off
• No Cycling Delay
• Low Operating Temperature
• High Shock Resistant
• Silent Running (No Hum)
LIGHT QUALITY BENEFITS
• Focused Light
• Improved Color Efficiency
• No Ultra-Violet or Infrared Radiation
• Produces Full Spectrum Light
• No Flicker
Energy Facts:
• According to the U.S. Department of Energy, lighting represents 40% of the average commercial building's electric bill, followed by HVAC/motors (40%).
• The U.S. Department of Energy believes that 70% of commercial buildings still operate lighting system that were installed prior to 1986.
• Energy efficient incentive rebates are available.
MaxGreen LED Manufacturing
MaxGreen LED lights are designed, tested and manufactured in Panyu, China by XSG
(Xena Security Group)
• XSG was founded in 1994 by a group of UK engineers designing high end intelligent motorcycle security locks. Factory was established in 2004 and employees about 100 workers
• In 2008, Xena's executives began MaxGreen LED and entered the industrial LED lighting
• Maxgreen LED is a worldwide brand with products deployed in almost every continent
Warehouse Lighting
LED High Bay
Applications
- Warehouse Lighting
- High Bay Low Bay
- Metal Halide Replacement
- Mezzanine
- Exterior Security
Cost Savings Benefits
- 75% Reduction in Electrical Usage
- Cleaner More Natural Color Lighting
(Daylight Emulation)
- No Lamps or Ballasts to Change
(Eliminates Maintenance Costs)
Facility Lighting Solutions' MaxGreen LED lights have been specifically engineered to help industrial buildings reduce electrical consumption and virtually eliminate lighting maintenance costs. In most applications our high bay LED fixtures are a one to one replacement for metal halide (100W, 250W, 400W, and 1,000W) fixture or for T12, T8, and T5 fluorescent high bays.
LED High Bay Fluorescent Retrofit
Applications
- Warehouse Lighting
- High Bay Low Bay
- Fluorescent Replacement
- Mezzanine
- Exterior Security
Cost Savings Benefits
- 68% Reduction in Electrical Usage
- Cleaner More Natural Color Lighting
(Daylight Emulation)
- No Lamps or Ballasts to Change
(Eliminates Maintenance Costs)
Facility Lighting Solutions' MaxGreen LED lights have been specifically engineered to help industrial buildings reduce electrical consumption and virtually eliminatelighting maintenance costs. In most applications our high bay LED fixtures are a one to one replacement for metal halide (100W, 250W, 400W, and 1,000W) fixture or for T12, T8, and T5 fluorescent high bays.
LED High Bay
Applications
- Warehouse Lighting
- High Bay & Low Bay
- Metal Halide Replacement
- Mezzanine
- Exterior Security
Cost Savings Benefits
- Saves 50% to 90% of Energy Cost
- Greater Than 100,000 Hour Life
- No Lamps or Ballast to Change
- 5 Year Warranty
Lighting in industrial buildings typically accounts for 40% of the electrical bill. Facility Lighting Solutions' MaxGreen LED lights will dramatically reduce your energy bill, while protecting you from rising energy prices. We offer a full line of solutions to replace metal halide, high pressure sodium, T12, T8, and T5 high bays, low bays, and security lighting.
Manufacturing Plant Lighting
6 Lamp T8 Troffer Retrofit
Applications
- Manufacturing LED Lighting
- Production Floor Lighting
- Custom LED (Drop Ceiling)
- 24/7 Hours of Operation
Cost Savings Benefits
- 45% Reduction in Electrical Usage
- 2 Times as Bright
- Cleaner More Natural Color Lighting
- Greater Than 100,000 Hour Life
- No Lamps or Ballast to Change
- 5 Year Warranty
Facility Lighting Solutions' MaxGreen LED lights have been specifically engineered to help industrial buildings reduce electrical consumption and virtually eliminate lighting maintenance costs. In most applications our high bay LED fixtures are a one to one replacement for metal halide (100W, 250W, 400W, and 1,000W) fixture or for T12, T8, and T5 fluorescent high bays.
Office Troffer Lighting
LED Troffer Retrofit
Applications
- Office Lighting
- Modular Office
- Lab Space Testing Area
- Warehouse and Distribution Center
Cost Savings Benefits
- Saves 50% to 90% of Energy Cost
- Greater Than 100,000 Hour Life
- No Lamps or Ballast to Change
- 5 Year Warranty
Facility Lighting Solutions' MaxGreen LED Troffer lights are designed specifically a warm and comfortable feel in office settings.
Pool Lighting
LED High Bay & Area Light
Applications
- Swimming Pool Lighting
- High Bay & Low Bay
- Metal Halide Replacement
- Area Lighting
Cost Savings Benefits
- Before – 900 Watt Metal Halide
- After – XFL-150 Watt MaxGreen LED
- 83% Reduction in Electrical Usage
- 5 Times Brighter
- Cleaner More Natural Color Lighting
(Daylight Emulation)
- No Lamps or Ballasts to Change
(Eliminates Maintenance Costs)
Pool lighting has unique challenges, as the typical environment includes wet, extremely humid, warm air temperatures, with airborne chloramines. Facility Lighting Solutions' MaxGreen LEDs have been designed for the harshest of both indoor and outdoor environments. Remarkable savings are seen in both the electrical cost reduction, as well as eliminating maintenance costs associated with changing lamps (bulbs).
Gym Lighting
LED High Bay
Applications
- Gymnasium Lighting
- Auditorium Lighting
- Metal Halide Replacement
- High Bay & Low Bay
Cost Savings Benefits
- Saves 50% to 90% of Energy Cost
- Greater Than 100,000 Hour Life
- No Lamps or Ballast to Change
- 5 Year Warranty
Berry Plastics "Goes Green," Converts to LEDs
Facility Lighting Solutions' MaxGreen series LED lights are designed specifically for gymnasium and sports complex high bays. Safety is a key concern in these applications, so all lights come with shatter proof lens.
Berry Plastics is a leading global manufacturer of plastic consumer packaging. Headquartered in Evansville, IN, Berry serves some 13,000 customers with products ranging from plastic bottles, caps and containers to specialty films from packaging to building products.
Like many companies, Berry Plastics has pushed energy conservation and sustain-able environmental business practices to the forefront of their yearly business goals. Two principles within their corporate social responsibility pledge include energy usage reduction, as well as converting to alternative sources of energy.
EcoZohm LLC, a U.S.-based industrial LED company, spearheaded a nationwide study of all the Berry facilities for conversion to LED lighting. "EcoZohm can really help companies like Berry, which have multiple facilities throughout the U.S.," says Dr. Ed Bice, CEO of EcoZohm. "Our goal is to assist both small and large companies make wise decisions about LED lighting retrofits. The initial study includes evaluating the ROI potential and environmental impact based on four major factors: Energy Rates; Rebates and Incentives; Hours of Usages; and Yearly Maintenance Costs."
After the initial analysis, EcoZohm suggested a company-wide LED retrofit program and implementation plan.
A small pilot program was launched in Berry's Midwest facility. The local Berry team was very excited with the energy savings, and truly impressed with the quality of light, feeling it was much easier to see under the new LED lights than the old metal halides and fluorescent lights.
In 2013, Berry's Monroe Township, NJ plant was searching for cutting edge green technologies that would help them perma-nently reduce their energy usage, as well as meet their "Green Sustainability" objectives.
EcoZohm and their local distributor, Conveyor Handling Company, worked closely with Berry's local management team, and the New Jersey Clean Energy Program (local utility rebate program). The team evaluated the specific facility's goals, existing lighting system and current light levels. Berry had upgraded to T8 fluorescent fixtures many years ago, but they were still burdened with high-energy usage and constant maintenance associated with fluorescent lighting.
Most traditional light sources such as metal halide and fluorescent T12 and T8 lamps tend to fade within a few years and leave many industrial spaces with a dim yellowish hue. Many of Berry Plastic's lights were getting close to the end of useful life and they were in need of a re-lamp. Mike Fader, Plant Manager of Berry Plastics, adds, "This Berry facility runs 24/7 and proper lighting is critical to plant operations, quality control and safety." Berry decided to implement a plant-wide lighting upgrade. This included lights in their production area, high-bay warehouse, maintenance shop, cafeteria, labs, restrooms and offices.
According to maintenance manager John McConnell, "Since the EcoZohm LED upgrade, we have received so many comments from clients about how great the lighting looks. It is really impressive. The LED lighting is so much cleaner looking than the T8 fluorescent fixtures were."
In short, the LED lighting upgrade was a huge success. Electrical usage for lighting was dramatically reduced, light levels were increased and maintenance should be virtually zero for the next 100,000 hours (11.4 years at 24/7). Â
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