CNC Machining/Finishing System offers 5-axis flexibility.
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Press Release Summary:
With unlimited X-axis range, 40 m/min traverse speed, automatic tool change, and 5 servo-controlled axes, Agile Gantry handles oversized parts as well as parts with complex geometries. CNC machine-tool platform, which uses modular rail system, supports various applications and processes. Gantry cross rail provides 5.5 m Y-axis travel and 2.5 m or more of Z-axis reach. Servo-controlled contouring is facilitated with A and C axes, which provide ±100° and ±200° of movement respectively.
Original Press Release:
New Agile Gantry 5-axis Multi-Processing System Makes Short Work of Composite Wind Blades, Boat Molds, Aerospace Parts
Over, under or around complex-geometry parts with 40-m/min traverse speed, Agile Gantry is ideal for mold machining, post-cure trimming and drilling, water-jet cutting, polishing, inspection and application of resins/coatings.
September 2009 - The new 5-axis Agile Gantry Multi-Processing System goes to any length - literally - as a do-it-all machining and finishing system for wind blades and other oversized parts, such as boat hulls and aerospace components. With unlimited X-axis range, 40 m/min traverse speed, automatic tool change and five servo-controlled axes, it performs tedious coating, blade machining and finishing quickly and repeatably, increasing productivity and quality, while reducing manual labor.
The Agile Gantry is a CNC machine-tool platform designed for five-sided part access, supporting a wide variety of applications and processes such as: cutting tools, spray heads, water-jet cutters, chopper guns, and finishing tools. It can be used to produce complex mold geometries in high-density foam, apply coatings, or trim and finish free form, contoured parts.
The Agile Gantry uses a modular rail system to create any X-axis length required, with the rail system below the factory floor, above it, or elevated to create a high rail configuration. A variety of workholding systems can be adapted and positioned between the rails. The gantry cross rail provides 5.5 m (18 ft) of Y-axis travel and 2.5 m (8.2 ft) or more of Z-axis reach. Servo-controlled contouring is simplified with rotary A and C axes (spindle tilt and wrist roll) that provide ±100° and ±200° of movement respectively. The maximum feedrate for the linear X, Y, and Z axes is up to 40,000 mm/min (0.004 to 1,574 ipm), and up to 3,600 degrees/min in the rotary axes. Linear axes are powered by dual electronically preloaded AC servomotor rack-and-pinion drive systems.
The machine's liquid-cooled, 15 kW (20 hp) AC spindle delivers a 0-24,000 rpm speed range and accommodates an HSK63F tool shank. A high-capacity vacuum system with spindle shroud is available to capture dust and chips. A drum-type tool changer holds 16 tools for automatic tool changes.
The machine is controlled by a Siemens 840D CNC with color screen, handheld pendant and hand wheel controls. Using a spindle touch-probe, the machine can locate a part or fixture, allowing the control to align the part program execution to the actual workpiece position. Spindle probes can also be used for in-process part measurement by the machine.
Options include MAG-designed turnkey processing solutions with tooling/fixture and application development, and laser-based volumetric accuracy compensation for enhanced machine positioning accuracy.
About MAG
MAG is a leading machine tool and systems company serving the durable-goods industry worldwide with complete manufacturing solutions. The company offers a comprehensive line of equipment and technologies including process development, automated assembly, turning, milling, automotive powertrain production, composites processing, maintenance, automation and controls, and core components. Key industrial markets served by these technologies include aerospace, automotive and truck, heavy equipment, oil and gas, rail, solar energy, wind turbine production and general machining.
With manufacturing and support operations strategically located worldwide, MAG ranks as a leader in the capital equipment market. A growing number of leading international companies are relying on the impressive innovation power of MAG to assure their technological leadership and prepare for future challenges.
For more information about MAG, please visit: www.mag-ias.com
