Precision Bulk Material Handling System Moves Highly Fragile Product at a Rate of 12,000 Pounds Per Hour While Also Reducing Finished Product Reject Rate


HOLLAND, Michigan – National Bulk Equipment, Inc. (NBE). This automated bulk material handling system provides a total process solution for moving highly fragile product through multiple process operations into bulk storage for temporary holding prior to final packaging. At a process rate of 12,000 pounds per hour, bulk totes of the product are nested into a lift carriage; the tote is sealed to a custom-designed discharge hood. The tote is vertically conveyed, using 1-1/2 inch, solid 304 stainless steel track and cam rollers, to a 23-foot discharge height. During tilting of the tote, optical sensors ensure a maximum product discharge drop distance of no more than 5 inches throughout the entire 150º rotation. Additional material handling occurs as three stages of vibratory conveyor move the highly fragile product through two stages of high-speed image processing and sorting to ensure the material maintains its original characteristics throughout processing. The finish-processed product is then moved into a storage tote using a reverse-tilt fill method to, again, ensure the fragile product drop does not exceed 5 inches during filling. The final take-away conveyor section includes an integrated, NTEP-certified weigh system to ensure the filled tote weight is accurate to +/- .01% of the tote’s 4,000-pound total capacity.



Conveyor and container routing is directed from a single, menu-driven HMI designed and built by NBE. NBE automation expertise integrated the system-wide control, communication, monitoring, and data reporting to the facility’s central control system architecture. NBE integrated automation and performance-proven construction increased material processing rates while reducing material reject rates.



Operating sequence, viewable at: https://www.youtube.com/watch?v=ux5EcgF3xC0



National Bulk Equipment, Inc.

12838 Stainless Drive

Holland, MI 49424

P: 616.399.2220

W: nbe-inc.com



Corporate Contact:

Tim Wiersma

National Bulk Equipment, Inc.

P: 616.738.7271

E: timw@nbe-inc.com

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