Machining Production Facility

Facts about the new production facility:

  • Construction period January 2016 - end of 2017
  • The ceiling height increased from 5 m to approx. 12.50 m
  • Overall height approx. 18.80 m
  • Length approx. 66 m
  • Width approx. 37 m
  • Reconstructed space approx. 30300 m3 
  • Floor space approx. 2330 m2
  • Plant room approx. 3700 m3
  • Floor space approx. 700 m2

Flexible manufacturing

  • No “traditional process planning”
  • Deployment field for material unloading and transport
  • The flexible manufacturing system is controlled and regulated automatically according to a grid plan (Felios). Featuring a quarterly, weekly, and daily preview
  • Flexible manufacturing system
  • The system is in operation as needed seven days a week, three shifts a day, with two employees present during the night shift.


  • The new facility contains three Heller universal machining centers with a 14-pallet storage system and a setup station.
  • A new Burkhardt + Weber universal machining center combined with a 4-level, high-bay pallet storage system for up to 32 pallets.
  • Two Hermle C 60 UP MT dynamic 5-axis machining centres with mill/turn function a PW 3000 pallet changer and a ZM 192 additional magazine.

Energy management

The process heat (specific heat) from the production machines is transferred to a storage system and distributed via a heat/cold convector or converted into cold air in the summer.
New transformer station for building 6. At low voltage, our cable lengths result in an up to 2% capacity loss. However, power is saved by installing the transformer station directly at the consumer.

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