Sigma Design Co.
Middlesex, NJ 08846

Hydraulic Power Test System Development for the United States Navy
Ken DeGraw, Sigma Design Company's northern NJ rep recently brought in a very interesting project. We are working on a NAVSEA research program to design and build a large Hydraulic Power supply for the US Navy's weapon testing system. Sigma is very excited to work on a project with the US Navy. Talk about a project in 'our wheelhouse' as they say. Jerry Lynch, a 'tin can sailor' who served as a...
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Thermal Analysis using Computational Fluid Dynamics (CFD)
Sigma Design understand Complex engineering solutions are, well, 'complex'.- That accurately describes the challenge of recent job for a global metal manufacturing firm.- In this job Sigma was to reverse engineer and model a heat exchanger that is used in a foundry for creating alloy steel bars. In this application, hot metal flows in from one side, at 2800-
Read More »Winning the Rat Race
The term 'rat race' has been described as a seemingly pointless or endless pursuit .- The work of today's research scientist is hardly pointless but one aspect of the work, while not endless, was a tedious pursuit.- We are describing the work of researchers charged with the task of- observing and documenting the behavior of mice in lab settings. The job was to watch and score lengthy video...
Read More »SIGMA Networking with Federal Labs and Licensees to Accelerate USA Tech Commercialization
US investment in RD at federal laboratories has been the fuel for long term US technology advancement and competitiveness - from space exploration to internet development. Now, more than ever, the private sector needs to bridge the chasm between the federal laboratories and the marketplace in order to boost the economy and propel hi- tech job growth. There are opportunities to harvest the $400...
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University Collaboration
At universities all over the country, scientists are churning out the research that can potentially lead to innovative new products. But many of these great ideas get stuck in academic labs because university scientists lack the business experience to develop a commercial product. Today's universities are supporting these products further and assist in the commercialization process. Montclair...
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Prevention Invention
Anyone with a gas stove has probably had the scary experience of realizing that they have left the stove burner on. Unlike today's refrigerators that call you back to the room when you have left the door ajar, most gas burners provide no indication that they are still on. A simple mistake could lead to a deadly fire in your home. Matthew Porraro came to Sigma Design with a solution to prevent...
Read More »A Great Time to Finally Turn Your Smart Ideas Into Product Solutions
Many of us set New Year's resolutions, but how many of us actually keep them? Have you had an idea, but don't have the engineering and design tools? Start your new year off by letting Sigma Design refine your idea.- For $500 a day Sigma's engineers will help you through the product development process. Sigma Design believes that manufacturing is critical to the health of the country and the...
Read More »Global Manufacturer of Engine Filters Saves 3 Months and Thousands of Dollars in Cyclic Fatigue Testing Program
A globally-known filter manufacturer had a fast-paced program and needed help to reduce their test program time. Starting with a first-pass iteration of a filter canister design, Sigma engineers used non-linear plastic simulation analysis to determine whether long-term cyclic loading would be likely to cause permanent deformation, and worse yet, failure.- - After further simulation review we...
Read More »University and 3D Printing Industry Collaboration to Be Featured on PBS
Lafayette College seniors Jake Hyatt and Max Bergelson visited Sigma's 20,000 square-foot Technology Commercialization and New Product Manufacturing Center to film a project for their Political Economy course. The college is producing a public affairs program in partnership with PBS and the broadcast will feature Sigma's 3D rapid prototyping and manufacturing services. According to Lafayette...
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Evidence of Standout Service
Evidence of Standout Service Low cost and fast turnaround is why The Evidence Store, a company providing legal photography, videos, and trail exhibit services, chose Sigma Design. The company was asked to make a 1:28 scale model of an intersection in a case involving a large piece of construction equipment. One of the workers at the site was injured, and the model was going to be used in court to...
Read More »Sigma Design Recognized for Hiring Veterans
Sigma Design was recently awarded the Gold Hire Vets Medallion award from the United States Department of Labor. It is the only veteran employment award at the federal level that is presented to companies that hire and retain veterans as a certain percentage of their workforce. A national commitment to recruiting and employing veterans is an initiative that the whole country can get behind....
Read More »Sigma Design Invests in The Expansion of its Welding Team and New Welding Technology
At Sigma Design, our weld shop is one of the lifelines of our manufacturing capabilities. Our ability to fabricate elaborate frames and weldments serves as the literal backbone to the state of the art products and equipment we manufacture. As our company has grown, we have also invested heavily in our welding team as well as the welding technology we can use to find solutions for our customers....
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Hydraulic Power Test System Development for the United States Navy
Ken DeGraw, Sigma Design Company's northern NJ rep recently brought in a very interesting project. We are working on a NAVSEA research program to design and build a large Hydraulic Power supply for the US Navy's weapon testing system. Sigma is very excited to work on a project with the US Navy. Talk about a project in 'our wheelhouse' as they say. Jerry Lynch, a 'tin can sailor' who served as a...
Read More »
Thermal Analysis using Computational Fluid Dynamics (CFD)
Sigma Design understand Complex engineering solutions are, well, 'complex'.- That accurately describes the challenge of recent job for a global metal manufacturing firm.- In this job Sigma was to reverse engineer and model a heat exchanger that is used in a foundry for creating alloy steel bars. In this application, hot metal flows in from one side, at 2800-
Read More »Winning the Rat Race
The term 'rat race' has been described as a seemingly pointless or endless pursuit .- The work of today's research scientist is hardly pointless but one aspect of the work, while not endless, was a tedious pursuit.- We are describing the work of researchers charged with the task of- observing and documenting the behavior of mice in lab settings. The job was to watch and score lengthy video...
Read More »SIGMA Networking with Federal Labs and Licensees to Accelerate USA Tech Commercialization
US investment in RD at federal laboratories has been the fuel for long term US technology advancement and competitiveness - from space exploration to internet development. Now, more than ever, the private sector needs to bridge the chasm between the federal laboratories and the marketplace in order to boost the economy and propel hi- tech job growth. There are opportunities to harvest the $400...
Read More »
University Collaboration
At universities all over the country, scientists are churning out the research that can potentially lead to innovative new products. But many of these great ideas get stuck in academic labs because university scientists lack the business experience to develop a commercial product. Today's universities are supporting these products further and assist in the commercialization process. Montclair...
Read More »
Prevention Invention
Anyone with a gas stove has probably had the scary experience of realizing that they have left the stove burner on. Unlike today's refrigerators that call you back to the room when you have left the door ajar, most gas burners provide no indication that they are still on. A simple mistake could lead to a deadly fire in your home. Matthew Porraro came to Sigma Design with a solution to prevent...
Read More »A Great Time to Finally Turn Your Smart Ideas Into Product Solutions
Many of us set New Year's resolutions, but how many of us actually keep them? Have you had an idea, but don't have the engineering and design tools? Start your new year off by letting Sigma Design refine your idea.- For $500 a day Sigma's engineers will help you through the product development process. Sigma Design believes that manufacturing is critical to the health of the country and the...
Read More »Sigma Looking to Grow by Partnering with New Sales Representatives
A new year is upon us and opportunities are available for Central and Southern New Jersey. Sigma has developed target clients by territory and industry plus we maintain a substantial lead generation program. We have invested in new sales tools and collateral material including; clear application data, market pricing, competitive analysis and a comprehensive inside sales support group. Sigma's...
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