Badger Plug Co.

Recycling Roll Suspension Endboards Benefit Converters and the Environment
Architectural & Civil Engineering Products

Recycling Roll Suspension Endboards Benefit Converters and the Environment

(Greenville, Wis.) – Badger Plug pays for bulk quantities of wooden endboards converters receive with their incoming roll products. Badger Plug inspects and, if necessary, remanufactures wooden endboards to like-new condition. Supported through three locations, the recycling program also extends to other packaging components, such as plastic sleeve plugs, H-channels, U-clips, wood core plugs,...

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Total Core Plug Solution
Mechanical Components and Assemblies

Total Core Plug Solution

A complete line of core plugs in plastic, metal and wood are designed to protect paper, film and foil rolls used in converting. (Greenville, Wis.) - Badger Plug offers over 500 styles and sizes of plastic, metal and wood core plugs to securely fit the core of virtually any roll, providing protection and suspension during shipping and storage. Plugs are designed to exacting tolerances and are...

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Roll Handler Kits for Difficult Roll Suspension
Material Handling & Storage

Roll Handler Kits for Difficult Roll Suspension

Innovative roll shipping package meets the challenges of shipping rolls long distance. (Greenville, Wis.) – Badger Plug’s patented Roll Handler kits are an easy way to assemble heavy-duty packaging for single and multi-roll shipments. This innovative system uses custom endboards and plastic sleeve plugs along with interlocking timbers to suspend and secure rolls. Strapping then locks system...

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Tube Closures Secure Tube Packaging. Protect Products
Fluid & Gas Flow Equipment

Tube Closures Secure Tube Packaging. Protect Products

A variety of tube closures help transport of a wide range of contents in fiber tubes - from mailings to larger,, linear products. (Greenville, Wis.) – Manufacturers and shippers can save packaging cost and handling time when using fiber shipping tubes with easy-to-use tube closures from Badger Plug. A variety of tubes are available to suit most shipping applications – from lightweight...

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E-Z Locator Plugs Speed Slit Roll Stacking
Mechanical Components and Assemblies

E-Z Locator Plugs Speed Slit Roll Stacking

Specially shaped and patented E-Z Locator plugs are designed to help guide slit rolls onto the plug when stacking rolls for shipping by operator or robotics. (Greenville, Wis.) - When stacking slit rolls for shipment, workers often can't see the core plug as they hold each roll trying to safely position it on the plug. Patented single and double E-Z Locator Plugs help speed stacking and...

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Custom Endboards Solve Shipping Issues
Architectural & Civil Engineering Products

Custom Endboards Solve Shipping Issues

(Greenville, Wis.) - Precision-cut, custom Endboards from Badger Plug are combined with rugged Sleeve Plugs to secure, suspend and protect rolls during shipping and storage - even heavy rolls.. Endboards can be configured to suspend one or multiple rolls. Special holes and notches can be added to accept strapping and interlocking wood supports. Corners can be rounded or square. Sleeve Plug holes...

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Reverse Pad Plugs Protect Boxed Rolls
Mechanical Components and Assemblies

Reverse Pad Plugs Protect Boxed Rolls

Special pad plugs maintain box integrity, minimize box length, and better protect rolls. While Reverse Pad Plugs suspend and protect roll product packaged in boxes, they also help prevent box tear-out. Extended shoulders provide a broader footprint to better distribute roll weight inside the box, help to maintain box integrity, and ultimately improve box stacking and handling. Reverse shoulders...

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Unique Pad Plugs Can Protect Boxed Rolls
Mechanical Components and Assemblies

Unique Pad Plugs Can Protect Boxed Rolls

Special pad plugs maintain box integrity, protect rolls. Greenville, Wis.Â- – When roll products are packaged in corrugate boxes, conventional pad plugs used to suspend and protect the roll can sometimes break through the box during storage, shipping and handling. Damaged boxes can be challenging to handle and stack. The roll can also become susceptible to damage. Specially...

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Easy Spool Packaging
Material Handling & Storage

Easy Spool Packaging

Spool components add speed and convenience to product packaging Greenville, Wis.Â-  – Badger Plug has all components needed for assembling spools on site fast and easy – or as pre-assembled spools. End flanges are available in corrugate, chipboard, MDF or hardboard. Plastic or metal self-locking spool plugs, available for light to heavy-duty applications, secure end flanges to the core....

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Recycling Roll Suspension Endboards Benefit Converters and the Environment
Architectural & Civil Engineering Products

Recycling Roll Suspension Endboards Benefit Converters and the Environment

(Greenville, Wis.) – Badger Plug pays for bulk quantities of wooden endboards converters receive with their incoming roll products. Badger Plug inspects and, if necessary, remanufactures wooden endboards to like-new condition. Supported through three locations, the recycling program also extends to other packaging components, such as plastic sleeve plugs, H-channels, U-clips, wood core plugs,...

Read More »
Total Core Plug Solution
Mechanical Components and Assemblies

Total Core Plug Solution

A complete line of core plugs in plastic, metal and wood are designed to protect paper, film and foil rolls used in converting. (Greenville, Wis.) - Badger Plug offers over 500 styles and sizes of plastic, metal and wood core plugs to securely fit the core of virtually any roll, providing protection and suspension during shipping and storage. Plugs are designed to exacting tolerances and are...

Read More »
Roll Handler Kits for Difficult Roll Suspension
Material Handling & Storage

Roll Handler Kits for Difficult Roll Suspension

Innovative roll shipping package meets the challenges of shipping rolls long distance. (Greenville, Wis.) – Badger Plug’s patented Roll Handler kits are an easy way to assemble heavy-duty packaging for single and multi-roll shipments. This innovative system uses custom endboards and plastic sleeve plugs along with interlocking timbers to suspend and secure rolls. Strapping then locks system...

Read More »
Tube Closures Secure Tube Packaging. Protect Products
Fluid & Gas Flow Equipment

Tube Closures Secure Tube Packaging. Protect Products

A variety of tube closures help transport of a wide range of contents in fiber tubes - from mailings to larger,, linear products. (Greenville, Wis.) – Manufacturers and shippers can save packaging cost and handling time when using fiber shipping tubes with easy-to-use tube closures from Badger Plug. A variety of tubes are available to suit most shipping applications – from lightweight...

Read More »
E-Z Locator Plugs Speed Slit Roll Stacking
Mechanical Components and Assemblies

E-Z Locator Plugs Speed Slit Roll Stacking

Specially shaped and patented E-Z Locator plugs are designed to help guide slit rolls onto the plug when stacking rolls for shipping by operator or robotics. (Greenville, Wis.) - When stacking slit rolls for shipment, workers often can't see the core plug as they hold each roll trying to safely position it on the plug. Patented single and double E-Z Locator Plugs help speed stacking and...

Read More »
Custom Endboards Solve Shipping Issues
Architectural & Civil Engineering Products

Custom Endboards Solve Shipping Issues

(Greenville, Wis.) - Precision-cut, custom Endboards from Badger Plug are combined with rugged Sleeve Plugs to secure, suspend and protect rolls during shipping and storage - even heavy rolls.. Endboards can be configured to suspend one or multiple rolls. Special holes and notches can be added to accept strapping and interlocking wood supports. Corners can be rounded or square. Sleeve Plug holes...

Read More »
Reverse Pad Plugs Protect Boxed Rolls
Mechanical Components and Assemblies

Reverse Pad Plugs Protect Boxed Rolls

Special pad plugs maintain box integrity, minimize box length, and better protect rolls. While Reverse Pad Plugs suspend and protect roll product packaged in boxes, they also help prevent box tear-out. Extended shoulders provide a broader footprint to better distribute roll weight inside the box, help to maintain box integrity, and ultimately improve box stacking and handling. Reverse shoulders...

Read More »
Company News

New Mobile Website Features Roll Protection Solutions

Badger Plug’s new website now allows customers to connect on the go. (Greenville, Wis.)Â- - Badger Plug, the world’s largest provider of roll protection products, has launched a new responsive website readily viewable on any mobile device. The site features a wide variety of Core Plugs, Roll Protection Products, Spool Components, Tube Closures, and custom roll protection solutions. The...

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Unique Pad Plugs Can Protect Boxed Rolls
Mechanical Components and Assemblies

Unique Pad Plugs Can Protect Boxed Rolls

Special pad plugs maintain box integrity, protect rolls. Greenville, Wis.Â- – When roll products are packaged in corrugate boxes, conventional pad plugs used to suspend and protect the roll can sometimes break through the box during storage, shipping and handling. Damaged boxes can be challenging to handle and stack. The roll can also become susceptible to damage. Specially...

Read More »

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