Sterling Systems and Controls, Inc.

P.O. Box 418
Sterling, IL 61081

Custom Batching Systems Prewired Saves Time
Sterling, IL: Sterling Systems & Controls, Inc. is the leader in custom engineered and manufactured automatic Material Batching and Weighing Systems. These custom systems can now be supplied “Prewired” for easier and less costly overall installation. System wiring can be done to whatever electrical code requirements you might have. If a prewired system is desired then wire troughs are...
Read More »
New Process Control System Comes with HMI Mixing Screen
Includes mechanical equipment, such as bulk bag unloading system, complete automation of the mixing and batching processes, and electrical controls. Features data trending screen that allows the user to view batch temperature, mixer torque, mixer power, and mixer speed for the last twenty hours. Offers mixing/blending process, main batching process, auxiliary batching, drop mill process,...
Read More »
New Hand Prompt Batching System Sequences Operator Through Formula One Ingredient at Time
Provides automated operator instructions/prompting, ingredient validation and lot tracking, automatic weighing with over/under tolerance control. Eliminates bad batches that result from operator error and interruption. Ensures each ingredient is added to the container, is within programmed weight tolerance, and from the correct ingredient lot before the controller will index to the next...
Read More »
New Automatic Batching System for Ingredient Batching of Rubber Compounding Process
Includes a PLC control panel, PC enclosure with an industrial grade PC, panel mounted 17” flat screen monitor, NEMA12 keyboard and smart UPS. Available with dust collection system for dust control during the automatic ingredient batching. Custom batching control software has virtually unlimited storage of formulas and ingredients, lot tracking and traceability or batch validation.
Read More »
Total Traceability & Validation
Sterling, IL For Immediate Release: Sterling Systems & Controls, Inc. is pleased to announce that lot tracking is available with all of its batching control systems and, like all other aspects of the Sterling Systems & Controls offering, can be customized to meet the needs of the customer. Total Traceability and Validation is optionally available on all manual or automatic batching control...
Read More »
New Bulk Bag Unloading System Includes Bulk Bag Discharging, Crane Bag Lifts and bag Massagers
Available with dust containment and collection systems, tramp metal separation, material weighing, batch dispensing and controls for automatic operation. Can be Incorporated into automatic batching and weighing systems. Ideal for feed, food, baking, Petfood, process equipment, automation and data management, rubber/plastics compounding and other process industries.
Read More »
New Automatic Micro and Tote Batching System for Liquid and Dry Materials
Include supply bins, feeders, work platforms, automatic or manual bin refilling, liquid tank/pump skid equipment and the dry and liquid dosing automatic control system. Micro weighing systems with scale weighments up to around 50lbs (23kg). Optional equipment includes raw material bag lift handling equipment, dust collection/control for high dust dry materials and batch material conveying...
Read More »New Bulk Bag Unloading Systems are UL Approved
Designed specifically for food industry applications such as baking and snake industries along with the controls required for automatic operation. Can incorporate mechanical structure which houses and supports the bag discharge, material weighing, dispensing and control panel components. Mechanical components are provided to unload the bulk bag, accurately weigh the desired amount of material and...
Read More »
New Bulk Bag Packaging Systems for Industrial Weighing Control Applications
Can be fit in bag, container sizes, drums, totes, square and rectangular containers. Weight load capacities from 100lbs to 4400lbs. Offers easy loading and bag discharging.
Read More »
New PMPlanR Software Provided with Security System
Allows corporate users to access the database of the PMPlanR software application. Standalone preventative maintenance planning software application allows building plant. Allows remote users to view and print historical reports.
Read More »
Custom Batching Systems Prewired Saves Time
Sterling, IL: Sterling Systems & Controls, Inc. is the leader in custom engineered and manufactured automatic Material Batching and Weighing Systems. These custom systems can now be supplied “Prewired” for easier and less costly overall installation. System wiring can be done to whatever electrical code requirements you might have. If a prewired system is desired then wire troughs are...
Read More »
New Process Control System Comes with HMI Mixing Screen
Includes mechanical equipment, such as bulk bag unloading system, complete automation of the mixing and batching processes, and electrical controls. Features data trending screen that allows the user to view batch temperature, mixer torque, mixer power, and mixer speed for the last twenty hours. Offers mixing/blending process, main batching process, auxiliary batching, drop mill process,...
Read More »
New Hand Prompt Batching System Sequences Operator Through Formula One Ingredient at Time
Provides automated operator instructions/prompting, ingredient validation and lot tracking, automatic weighing with over/under tolerance control. Eliminates bad batches that result from operator error and interruption. Ensures each ingredient is added to the container, is within programmed weight tolerance, and from the correct ingredient lot before the controller will index to the next...
Read More »
New Automatic Batching System for Ingredient Batching of Rubber Compounding Process
Includes a PLC control panel, PC enclosure with an industrial grade PC, panel mounted 17” flat screen monitor, NEMA12 keyboard and smart UPS. Available with dust collection system for dust control during the automatic ingredient batching. Custom batching control software has virtually unlimited storage of formulas and ingredients, lot tracking and traceability or batch validation.
Read More »
Total Traceability & Validation
Sterling, IL For Immediate Release: Sterling Systems & Controls, Inc. is pleased to announce that lot tracking is available with all of its batching control systems and, like all other aspects of the Sterling Systems & Controls offering, can be customized to meet the needs of the customer. Total Traceability and Validation is optionally available on all manual or automatic batching control...
Read More »
New Bulk Bag Unloading System Includes Bulk Bag Discharging, Crane Bag Lifts and bag Massagers
Available with dust containment and collection systems, tramp metal separation, material weighing, batch dispensing and controls for automatic operation. Can be Incorporated into automatic batching and weighing systems. Ideal for feed, food, baking, Petfood, process equipment, automation and data management, rubber/plastics compounding and other process industries.
Read More »
New Automatic Micro and Tote Batching System for Liquid and Dry Materials
Include supply bins, feeders, work platforms, automatic or manual bin refilling, liquid tank/pump skid equipment and the dry and liquid dosing automatic control system. Micro weighing systems with scale weighments up to around 50lbs (23kg). Optional equipment includes raw material bag lift handling equipment, dust collection/control for high dust dry materials and batch material conveying...
Read More »New Bulk Bag Unloading Systems are UL Approved
Designed specifically for food industry applications such as baking and snake industries along with the controls required for automatic operation. Can incorporate mechanical structure which houses and supports the bag discharge, material weighing, dispensing and control panel components. Mechanical components are provided to unload the bulk bag, accurately weigh the desired amount of material and...
Read More »
New Bulk Bag Packaging Systems for Industrial Weighing Control Applications
Can be fit in bag, container sizes, drums, totes, square and rectangular containers. Weight load capacities from 100lbs to 4400lbs. Offers easy loading and bag discharging.
Read More »
New PMPlanR Software Provided with Security System
Allows corporate users to access the database of the PMPlanR software application. Standalone preventative maintenance planning software application allows building plant. Allows remote users to view and print historical reports.
Read More »