Sterling Systems and Controls, Inc.

P.O. Box 418
Sterling, IL 61081

New Semi-Automatic Batching Station with Lot Tracking and Batch Validation Capabilities
Eliminates bad batches resulting from operator error and interruption. Records the ingredient and batch data and print batch reports. Alarm message enables a supervisor to review the performance of the operator and track problems.
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Mill Monitoring
For Immediate Release, Sterling, IL: Sterling Systems & Controls, Inc. is pleased to announce the availability of customized mill monitoring systems for use with the Prater brand mills and classifiers. Mills and Classifiers are high speed rotating machinery. Sterling’s Mill Monitors automatically watch over the mill bearing, inboard and outboard bearings, temperatures and acceleration and...
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New Automation Module for The Batching of Solids and Liquids
Provides specialized data management, raw material management, along with production data tracking. Offers maximum performance in terms of accuracy and throughput efficiency. Easy-to-use browser based operation, report generation and exporting of data.
Read More »
New Automation Software Features Mill Monitoring and Histogram Displays
Designed using Windows based .NET framework technology. Ensures optimum operation, maximizing throughput and mill output. Ideal for feed mill and pet food manufacturing facilities.
Read More »
Custom Batching Systems Prewired Saves Time
Sterling, IL: Sterling Systems & Controls, Inc. is the leader in custom engineered and manufactured automatic Material Batching and Weighing Systems. These custom systems can now be supplied “Prewired” for easier and less costly overall installation. System wiring can be done to whatever electrical code requirements you might have. If a prewired system is desired then wire troughs are...
Read More »
New Process Control System Comes with HMI Mixing Screen
Includes mechanical equipment, such as bulk bag unloading system, complete automation of the mixing and batching processes, and electrical controls. Features data trending screen that allows the user to view batch temperature, mixer torque, mixer power, and mixer speed for the last twenty hours. Offers mixing/blending process, main batching process, auxiliary batching, drop mill process,...
Read More »
New Hand Prompt Batching System Sequences Operator Through Formula One Ingredient at Time
Provides automated operator instructions/prompting, ingredient validation and lot tracking, automatic weighing with over/under tolerance control. Eliminates bad batches that result from operator error and interruption. Ensures each ingredient is added to the container, is within programmed weight tolerance, and from the correct ingredient lot before the controller will index to the next...
Read More »
New Automatic Batching System for Ingredient Batching of Rubber Compounding Process
Includes a PLC control panel, PC enclosure with an industrial grade PC, panel mounted 17” flat screen monitor, NEMA12 keyboard and smart UPS. Available with dust collection system for dust control during the automatic ingredient batching. Custom batching control software has virtually unlimited storage of formulas and ingredients, lot tracking and traceability or batch validation.
Read More »
Total Traceability & Validation
Sterling, IL For Immediate Release: Sterling Systems & Controls, Inc. is pleased to announce that lot tracking is available with all of its batching control systems and, like all other aspects of the Sterling Systems & Controls offering, can be customized to meet the needs of the customer. Total Traceability and Validation is optionally available on all manual or automatic batching control...
Read More »
New Bulk Bag Unloading System Includes Bulk Bag Discharging, Crane Bag Lifts and bag Massagers
Available with dust containment and collection systems, tramp metal separation, material weighing, batch dispensing and controls for automatic operation. Can be Incorporated into automatic batching and weighing systems. Ideal for feed, food, baking, Petfood, process equipment, automation and data management, rubber/plastics compounding and other process industries.
Read More »
New Semi-Automatic Batching Station with Lot Tracking and Batch Validation Capabilities
Eliminates bad batches resulting from operator error and interruption. Records the ingredient and batch data and print batch reports. Alarm message enables a supervisor to review the performance of the operator and track problems.
Read More »
Mill Monitoring
For Immediate Release, Sterling, IL: Sterling Systems & Controls, Inc. is pleased to announce the availability of customized mill monitoring systems for use with the Prater brand mills and classifiers. Mills and Classifiers are high speed rotating machinery. Sterling’s Mill Monitors automatically watch over the mill bearing, inboard and outboard bearings, temperatures and acceleration and...
Read More »Test Facility for Bulk Solids
Sterling, IL, For Immediate Release: Sterling Systems & Controls, Inc. announces its new ability to test various powders and other bulk solid materials. With more than 18,000ft2 of facility available we use particle size reduction, feeding, dust collection and other process equipment to test bulk solids in static and pneumatic systems. Testing bulk solid materials for density and flowability...
Read More »
New Automation Module for The Batching of Solids and Liquids
Provides specialized data management, raw material management, along with production data tracking. Offers maximum performance in terms of accuracy and throughput efficiency. Easy-to-use browser based operation, report generation and exporting of data.
Read More »
New Automation Software Features Mill Monitoring and Histogram Displays
Designed using Windows based .NET framework technology. Ensures optimum operation, maximizing throughput and mill output. Ideal for feed mill and pet food manufacturing facilities.
Read More »
Custom Batching Systems Prewired Saves Time
Sterling, IL: Sterling Systems & Controls, Inc. is the leader in custom engineered and manufactured automatic Material Batching and Weighing Systems. These custom systems can now be supplied “Prewired” for easier and less costly overall installation. System wiring can be done to whatever electrical code requirements you might have. If a prewired system is desired then wire troughs are...
Read More »
New Process Control System Comes with HMI Mixing Screen
Includes mechanical equipment, such as bulk bag unloading system, complete automation of the mixing and batching processes, and electrical controls. Features data trending screen that allows the user to view batch temperature, mixer torque, mixer power, and mixer speed for the last twenty hours. Offers mixing/blending process, main batching process, auxiliary batching, drop mill process,...
Read More »
New Hand Prompt Batching System Sequences Operator Through Formula One Ingredient at Time
Provides automated operator instructions/prompting, ingredient validation and lot tracking, automatic weighing with over/under tolerance control. Eliminates bad batches that result from operator error and interruption. Ensures each ingredient is added to the container, is within programmed weight tolerance, and from the correct ingredient lot before the controller will index to the next...
Read More »
New Automatic Batching System for Ingredient Batching of Rubber Compounding Process
Includes a PLC control panel, PC enclosure with an industrial grade PC, panel mounted 17” flat screen monitor, NEMA12 keyboard and smart UPS. Available with dust collection system for dust control during the automatic ingredient batching. Custom batching control software has virtually unlimited storage of formulas and ingredients, lot tracking and traceability or batch validation.
Read More »
Total Traceability & Validation
Sterling, IL For Immediate Release: Sterling Systems & Controls, Inc. is pleased to announce that lot tracking is available with all of its batching control systems and, like all other aspects of the Sterling Systems & Controls offering, can be customized to meet the needs of the customer. Total Traceability and Validation is optionally available on all manual or automatic batching control...
Read More »