Ultraflex Power Technologies

UltraFlex Demonstrating Hardening of Push and Plane Rods Using Induction Heating, at Temperature 1508˚F - 1742˚F (820˚C - 950˚C)
HVAC

UltraFlex Demonstrating Hardening of Push and Plane Rods Using Induction Heating, at Temperature 1508˚F - 1742˚F (820˚C - 950˚C)

[Oct 10th, 2018] UltraFlex - a leading induction heating solutions provider - has demonstrated the hardening of a push rod and plane rod using induction heating, at temperature of 1508˚F–1742˚F (820˚C – 950˚C). The hardening process is yet another application of induction heating demonstrated by UltraFlex engineers, using the company’s proprietary, advanced digitally controlled...

Read More »
UltraFlex Induction Brazing Demo for Copper, Brass and Steel Proves the Energy- and Time-Efficiency of the Induction Brazing Process

UltraFlex Induction Brazing Demo for Copper, Brass and Steel Proves the Energy- and Time-Efficiency of the Induction Brazing Process

[Sept 27th, 2018] In a series of tests, UltraFlex Power Technologies - manufacturer of the most advanced digitally controlled induction heating solutions in the industry - demonstrated the induction-based brazing process for 4 different types of assemblies: copper to copper, copper to brass, copper to steel, and brass to steel assembly. The company shared the brazing time and heating parameters...

Read More »
UltraFlex Induction Heater Used to Harden a Steel Gun Barrel
HVAC

UltraFlex Induction Heater Used to Harden a Steel Gun Barrel

[Sept 11th, 2018] New tests performed by UltraFlex Power Technologies revealed the results achieved when an induction heater was used for hardening of a 4140 steel gun barrel. The ultimate goal of the tests was to heat a small block section of a gun barrel to 1500◦F (815◦C) and quench it in oil, identifying the best possible induction coil and equipment settings for the process. An advanced...

Read More »
UltraFlex Using Induction to Solder Stainless Steel Wire Frame to a Thin Coaxial Wire in 0.5 Seconds
Services

UltraFlex Using Induction to Solder Stainless Steel Wire Frame to a Thin Coaxial Wire in 0.5 Seconds

[Aug 3rd, 2018] UltraFlex Power Technologies has recently demonstrated yet another successful application of Induction heating for soldering purposes. In this demo, a small coaxial cable 0.012″(0.32mm) thick had to be soldered first to a 0.006″ (0.16mm) thick, 0.57″x0.55″(14.5 x 14mm) stainless-steel wire frame, then to a 0.006″(0.16mm) thick, 0.07″(2mm) wide stainless steel strip...

Read More »
UltraFlex Induction Heaters Solder Brass Tube within 25 Seconds
Fluid & Gas Flow Equipment

UltraFlex Induction Heaters Solder Brass Tube within 25 Seconds

[July 20th, 2018] Several tests performed by UltraFlex Power Technologies showed that brass tubes can be soldered to galvanized steel pans within less than 0.5 minutes. It took only three tests to optimize the soldering results, identifying the best flux and induction heating process to be used. All three tests had been performed using brass tube 67.31” (0.66mm) high and 0.037” (0.93mm)...

Read More »
UltraFlex Heating Wires to 204°C (400°F) in 0.8 seconds Using Induction Heating
HVAC

UltraFlex Heating Wires to 204°C (400°F) in 0.8 seconds Using Induction Heating

[May 2nd, 2018] UltraFlex - provider of the most innovative digitally controlled induction heating solutions in the industry - shared the results from their recent induction heating tests performed on wires with different diameter. Using the company’s proprietary induction heating equipment - an UltraHeat 10 kW power supply and a HS8LF Heat Station - UltraFlex successfully heated wires of 4...

Read More »
New SmartPower™ Compac System Comes with Direct Digital Step™ Control Algorithm
HVAC

New SmartPower™ Compac System Comes with Direct Digital Step™ Control Algorithm

UltraFlex’s SmartPower™ Compac System features multiple induction heating programs and profiles for automatic process control. Unit offers output power from 50kW to 400kW and two frequency ranges for operation at 6kHz to 60kHz and at 40kH to 200kHz. The system comes with built-in temperature control and monitoring and cycle-by-cycle energy monitoring features. SmartPower™ is equipped with...

Read More »
Ultraflex Brazing Copper Pipes in Less than 60 Seconds Using Induction Heating
Services

Ultraflex Brazing Copper Pipes in Less than 60 Seconds Using Induction Heating

[April 6th, 2018] A recent demonstration set up by UltraFlex Power Technologies aimed at evaluating whether copper t pipes could be brazed using induction heating, replacing the traditional flame-based pipe brazing. Two pairs of copper tubes had been used in this demonstration. The first set included a main copper tube of 1.13” (28.70 mm) outside diameter and 1.01” (25.65 mm) inside diameter...

Read More »
Un-Brazing and Re-Brazing Copper Angle Brackets to Copper Strips at 1400°F (760°C) in Less than a Minute Using UltraFlex Induction Heating
HVAC

Un-Brazing and Re-Brazing Copper Angle Brackets to Copper Strips at 1400°F (760°C) in Less than a Minute Using UltraFlex Induction Heating

December 4th, 2017 - The efficiency of UltraFlex Power Technologies Induction Heating systems has recently been demonstrated by the company’s engineers in a series of controlled tests. The goal of the tests was to evaluate the unbrazing and rebrazing capabilities of UltraFlex High Power Induction System from the UltraHeat L Series. Two sets of materials were used for the tests: a copper right...

Read More »
Reflowing Solder on Copper Boards in Less than 5 Seconds Using UltraFlex Induction Heating
HVAC

Reflowing Solder on Copper Boards in Less than 5 Seconds Using UltraFlex Induction Heating

November 17th, 2017 - UltraFlex Power Technologies recently demonstrated the excellent performance of their compact Induction Heating systems by showing how copper boards can get re-soldered within less than 5 seconds. A small copper connector board with dimensions 42mm x 17.5mm (1.65″ x 0.69″) and 3 pins on one side / 6 on the other had to be heated to 260°C (500°F) so solder on the board...

Read More »
UltraFlex Demonstrating Hardening of Push and Plane Rods Using Induction Heating, at Temperature 1508˚F - 1742˚F (820˚C - 950˚C)
HVAC

UltraFlex Demonstrating Hardening of Push and Plane Rods Using Induction Heating, at Temperature 1508˚F - 1742˚F (820˚C - 950˚C)

[Oct 10th, 2018] UltraFlex - a leading induction heating solutions provider - has demonstrated the hardening of a push rod and plane rod using induction heating, at temperature of 1508˚F–1742˚F (820˚C – 950˚C). The hardening process is yet another application of induction heating demonstrated by UltraFlex engineers, using the company’s proprietary, advanced digitally controlled...

Read More »
Company News

Recent Demo by UltraFlex Shows the Efficiency of Induction Debrazing

[Oct 4th, 2018] UltraFlex - the provider of the most advanced digitally controlled induction heating solutions in the industry - has recently published a showcase of how induction heating can be used for debrazing purposes. Debrazing allows the components to be separated for repair or reuse, saving time and costs along the way. In this showcase, carbides 1.125” (28.5mm) long, with 0.75”...

Read More »
UltraFlex Induction Brazing Demo for Copper, Brass and Steel Proves the Energy- and Time-Efficiency of the Induction Brazing Process

UltraFlex Induction Brazing Demo for Copper, Brass and Steel Proves the Energy- and Time-Efficiency of the Induction Brazing Process

[Sept 27th, 2018] In a series of tests, UltraFlex Power Technologies - manufacturer of the most advanced digitally controlled induction heating solutions in the industry - demonstrated the induction-based brazing process for 4 different types of assemblies: copper to copper, copper to brass, copper to steel, and brass to steel assembly. The company shared the brazing time and heating parameters...

Read More »
UltraFlex Induction Heater Used to Harden a Steel Gun Barrel
HVAC

UltraFlex Induction Heater Used to Harden a Steel Gun Barrel

[Sept 11th, 2018] New tests performed by UltraFlex Power Technologies revealed the results achieved when an induction heater was used for hardening of a 4140 steel gun barrel. The ultimate goal of the tests was to heat a small block section of a gun barrel to 1500◦F (815◦C) and quench it in oil, identifying the best possible induction coil and equipment settings for the process. An advanced...

Read More »
UltraFlex Using Induction to Solder Stainless Steel Wire Frame to a Thin Coaxial Wire in 0.5 Seconds
Services

UltraFlex Using Induction to Solder Stainless Steel Wire Frame to a Thin Coaxial Wire in 0.5 Seconds

[Aug 3rd, 2018] UltraFlex Power Technologies has recently demonstrated yet another successful application of Induction heating for soldering purposes. In this demo, a small coaxial cable 0.012″(0.32mm) thick had to be soldered first to a 0.006″ (0.16mm) thick, 0.57″x0.55″(14.5 x 14mm) stainless-steel wire frame, then to a 0.006″(0.16mm) thick, 0.07″(2mm) wide stainless steel strip...

Read More »
UltraFlex Induction Heaters Solder Brass Tube within 25 Seconds
Fluid & Gas Flow Equipment

UltraFlex Induction Heaters Solder Brass Tube within 25 Seconds

[July 20th, 2018] Several tests performed by UltraFlex Power Technologies showed that brass tubes can be soldered to galvanized steel pans within less than 0.5 minutes. It took only three tests to optimize the soldering results, identifying the best flux and induction heating process to be used. All three tests had been performed using brass tube 67.31” (0.66mm) high and 0.037” (0.93mm)...

Read More »
Company News

Ultraflex Demonstrating Induction Brazing of Copper Plate to Copper Bundle

[May 8th, 2018] As part of their efforts to show how induction heating can efficiently replace traditional flame-based brazing, UltraFlex Power Technologies has recently demonstrated the brazing of a bundle of copper stripes to copper plate using induction. The goal was to determine the braze time and set up an optimized coil design for this kind of brazing application. An extra test was done to...

Read More »
UltraFlex Heating Wires to 204°C (400°F) in 0.8 seconds Using Induction Heating
HVAC

UltraFlex Heating Wires to 204°C (400°F) in 0.8 seconds Using Induction Heating

[May 2nd, 2018] UltraFlex - provider of the most innovative digitally controlled induction heating solutions in the industry - shared the results from their recent induction heating tests performed on wires with different diameter. Using the company’s proprietary induction heating equipment - an UltraHeat 10 kW power supply and a HS8LF Heat Station - UltraFlex successfully heated wires of 4...

Read More »
New SmartPower™ Compac System Comes with Direct Digital Step™ Control Algorithm
HVAC

New SmartPower™ Compac System Comes with Direct Digital Step™ Control Algorithm

UltraFlex’s SmartPower™ Compac System features multiple induction heating programs and profiles for automatic process control. Unit offers output power from 50kW to 400kW and two frequency ranges for operation at 6kHz to 60kHz and at 40kH to 200kHz. The system comes with built-in temperature control and monitoring and cycle-by-cycle energy monitoring features. SmartPower™ is equipped with...

Read More »
Ultraflex Brazing Copper Pipes in Less than 60 Seconds Using Induction Heating
Services

Ultraflex Brazing Copper Pipes in Less than 60 Seconds Using Induction Heating

[April 6th, 2018] A recent demonstration set up by UltraFlex Power Technologies aimed at evaluating whether copper t pipes could be brazed using induction heating, replacing the traditional flame-based pipe brazing. Two pairs of copper tubes had been used in this demonstration. The first set included a main copper tube of 1.13” (28.70 mm) outside diameter and 1.01” (25.65 mm) inside diameter...

Read More »

All Topics