EMAG L.L.C.

Gear Manufacturing with Standardized Components from the Modular Solutions Line
Laboratory and Research Supplies and Equipment

Gear Manufacturing with Standardized Components from the Modular Solutions Line

"We have separated the machining process for gears into four easily manageable sub-processes", says Peter Loetzner, President & CEO at EMAG L.L.C. - In OP 10 and OP 20, we use the VL 3 DUO dual-spindle vertical turning center to machine both sides of the gear blanks. In OP 30, we do the gear hobbing on our VL 4 H gear hobbing machine. The final chamfering and deburring of the finished gear in OP...

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Multi-Process Module by EMAG ECM: Electro-Chemical Efficiency Lifts Automotive Mass Production to a New Level
Controls & Controllers

Multi-Process Module by EMAG ECM: Electro-Chemical Efficiency Lifts Automotive Mass Production to a New Level

The idea behind the "platform strategy" in automotive production is as simple as it is effective: The manufacturers no longer construct completely unique engines, transmissions, and components for every model, but instead use numerous "common components" for similar vehicles. This results in a massive increase in unit volumes, and a decrease in the development and unit costs. However, the...

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EASTEC 2017, Booth 1748: EMAG Presents World-Class Machining Quality in return to EASTEC

EASTEC 2017, Booth 1748: EMAG Presents World-Class Machining Quality in return to EASTEC

At EASTEC 2017, May 16 - 18 at the Eastern States Exposition in West Springfield, MA, EMAG will feature manufacturing systems for precision metal components live with its VL 4 Vertical Turning Machine. The VL series will be on display for visitors to experience the successful EMAG modular inverted vertical lathe design. With the aim to develop a system of modular machines ideal for use in the...

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VL 3 DUO Track Motion Automation System offers twelve tool positions.
Controls & Controllers

VL 3 DUO Track Motion Automation System offers twelve tool positions.

Needing just 13 m to install complete VL 3 DUO, VL 3 DUO TrackMotion automation system offers up to 150 mm dimensions for complete manufacturing system for chucked parts. With rating of up to 18.1 kW, unit features torque of up to 142 Nm. Featuring two Machining areas, unit has its own parts buffer. When combined with VL 4 H, modular gear hobbing machine and VLC 100 CC or VLC 100 RC, device...

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Vertical Modular Turning Machines - Low Unit Costs Guaranteed!
Communication Systems & Equipment

Vertical Modular Turning Machines - Low Unit Costs Guaranteed!

Vertical production machines are EMAG's territory. It all began with the VSC series, which laid the foundation for the successful machine concept of the vertical pick-up turning center. This machine concept runs through nearly the entire product range of the manufacturer, and it takes on its latest form in the VL series. VL machines are part of EMAG's modular standard series. As the term...

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Turning / Milling Centers for Complex Chucked Parts
Communication Systems & Equipment

Turning / Milling Centers for Complex Chucked Parts

The machines in the VMC MT series are ideal production systems for chucked parts with complex geometries. Whether they are used for prototype production or for fast changes in small production runs, the VMC MT series from EMAG is ideally designed to meet the demands of flexible production situations thanks to the ergonomic accessibility of the machining area and the bottom-mounted workpiece...

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Machining Center combines turning and grinding.
Machinery & Machining Tools

Machining Center combines turning and grinding.

CombiningÂ- vertical turning technology with finish grinding, Model VLC 100 GT is suitable for chucked components up to 100 mm in diameter, such as gears, single cams and cam rings, pump rings, or sprockets. Main spindle provides max speed of 6,000 rpm and power rating of 19.5/12.5 kW at 40%/100% duty cycle. Equipped with integrated measuring technology, machine utilizes pick-up concept...

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Vertical Pick-Up Turning Lathes feature modular design.
Machinery & Machining Tools

Vertical Pick-Up Turning Lathes feature modular design.

Intended for use in manufacturing of medium and large batch runs, VL-Series is based on vertical pick-up system and features compact footprint that reduces floor space requirementsÂ- while affording layout flexibility. There are 4 sizes available for handling 100–400 mm dia components, and all machines feature tool turret with up to 12 (driven) tools. Other features include...

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Vertical Turning Machine suits high volume gearbox production.
Machinery & Machining Tools

Vertical Turning Machine suits high volume gearbox production.

Suitable for machining components with max length of 41 in. and max diameter of 8 in., Model VT 4-4 carries out machining in 4 axes at max speed of 4,500 rpm. Process employs 2 turrets with 12 tool stations each, equipped with turning tools or driven tools, with one station reserved for gripper. Workpiece grippers move raw parts to machining area and remove finished components. In standard model,...

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EMAG Showcases Modular Machines and Complete Portfolio of Technologies at IMTS 2014 to Celebrate 20 Years of Operation in the United States
Machinery & Machining Tools

EMAG Showcases Modular Machines and Complete Portfolio of Technologies at IMTS 2014 to Celebrate 20 Years of Operation in the United States

FARMINGTON HILLS, MI — At IMTS 2014, EMAG will feature Manufacturing Systems for Precision Metal Components with multiple machines from its new modular standard VL and VT product families on display. These Modular Standard Machines offer a systematic approach that is advantageous to establishing a highly efficient manufacturing process, with different operations offered on the same platform,...

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