Dukane IAS LLC

Ultrasonic Welder features all-electric servo technology.
Welding Equipment & Supplies

Ultrasonic Welder features all-electric servo technology.

Featuring self-contained design withÂ- iQ Series Generator/Power Supply housed within press, iQ Series Integrated Servo Driven Ultrasonic Welder addresses need for out-of-box, plug-and-play welder. All-electric servo technology eliminates variability associated with pneumatic press components, optimizing repeatability and accuracy. For optimal bond strength, Melt-Match® technology...

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Welding Equipment & Supplies

Vibration Welders feature digital frequency drive.

Based on solid welded tubular steel frame that eliminates machine failure due to vibration, VW5000 Series has 4 supported rails and 8 bearings. Units come with 15 in. color touchscreen computer with solid state drive. Intuitive user interface software provides real-time graphing of amplitude, pressure, and collapse distance for process evaluation and troubleshooting. Both data and tooling program...

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Test & Measurement

Cylindrical Test Part tests ultrasonic weld quality.

Featuring cylindrical shape, 2-piece ISTeP allows for spin weld testing as well as ultrasonic weld testing. Three tabs on top piece and 3 tabs on lower portion help minimize time spent assembling test part into pull test fixture. Bond strength of different plastic resins can be compared, and when components come apart under testing, they will do so evenly, avoiding zipper effect. Via integral...

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Ultrasonic Welding Systems target medical market.
Machinery & Machining Tools

Ultrasonic Welding Systems target medical market.

In addition to 15 kHz and super 20 kHz models for larger medical parts, iQ Servo-Controlled Ultrasonic Welding Systems include 30, 40, and 50 kHz models for smaller medical parts such as valves, ports, filters, and implants. Smaller models range from 600-1,800 W, while larger presses range from 3,300-5,000 W. Driven by iQ series digital power supply with data processing rate of 0.5 ms,...

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Welding Equipment & Supplies

Dukane Corp. Announces Expansion of Servo-Controlled Ultrasonic Welding Line

New Small Press and Large Press Models Meet Diverse Needs of Medical Market ANAHEIM, Calif., - Dukane Corp.'s Ultrasonics Division has expanded its novel line of iQ servo-controlled ultrasonic welding systems for medical applications and other high-value components. New small press high-frequency welders (30, 40, and 50 kHz) are targeted for smaller medical parts such as valves, ports, filters,...

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Welding Equipment & Supplies

Spin Welders features dual-servo design.

Combining color touchscreen UI, controls, and mechanical functions in one package, Dual Servo Spin Welder is designed for welding circular parts. Control system holds orientation tolerances to ±0.1° of rotation and Z-axis tolerances to 10 microns and also coordinates performance of both servomotors for constant torque welding mode. Position jog teach feature facilitates setup, while...

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Welding Equipment & Supplies

Pistol Grip Hand Probe features ergonomic design.

Suited for assemblies that are difficult to reach or too large to be assembled by press system, 40 kHz 600 W pistol grip hand probe is made of soft rubber for user comfort and weighs under 1 lb. Additional uses include short production runs of components requiring spot welding, staking, and inserting. Ergonomic solution utilizes solid mount technology, with no O-rings for minimal deflection; is...

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Software

Software targets ultrasonic plastic welding systems.

With Ethernet capabilities, iQ Series Software allows for remote access from anywhere. Program can communicate with 8 DPC IV welders simultaneously through ArcNet configuration. Graphing capabilities allow engineer to save and store each graph from each weld, while Production Analysis screen allows QC Manager to analyze productivity of welder as well as efficiency of program. In addition to...

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Welding Equipment & Supplies

Ultrasonic Press Systems are designed for plastic welding.

With iQ ultrasonic power supply/advanced controller, 16iQ Series utilizes Multi-Core processing architecture to process weld data - Power, Energy, Distance, Force, Frequency, Time - quickly (0.5 ms update rate) for optimal consistency and accuracy. While 40,130 kHz systems have low-mass precision slide mechanism designed for delicate, tight tolerance, small applications, 20 kHz systems are also...

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Plant Furnishings & Accessories

Lean Work Cell enables manual assembly of plastic components.

Constructed of aluminum extrusion with 1 in. thick MIC-6 anodized tool plate tabletop, Lean Manufacturing Cell can be designed to accommodate ultrasonic, spin, or heat staking applications. Ergonomically designed unit features OSHA approved anti-tie down activation switches and electronically interlocked panels. Pneumatics include OSHA lockout devices and filter regulator with soft start dump...

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