Dukane IAS LLC

Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding
Welding Equipment & Supplies

Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding

A Medical Device company specialized in developing optimized solutions for organ, tissue and cell preservation and perfusion to support life-saving transplantations, is utilizing a servo ultrasonic welding system to assemble tiny caps on disposable sensors. These polycarbonate disposable sensors monitor pH and gas in the artificial blood during ex vivo assessment and evaluation. Three thin...

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New Rotary Welding System from Dukane Features Multiple Heating Stations
Welding Equipment & Supplies

New Rotary Welding System from Dukane Features Multiple Heating Stations

Dukane's latest rotary welding system features multiple heating sources to reduce cycle time. It's designed for assemblies within a footprint of 200mm-250mm or less. The high-speed rotary motion  introduces parts to the heaters rather than shuttling the heaters in and out each cycle. It is ideal for automotive, appliances, medical equipment, and various plastic parts manufacturers. 

Read More »
Dukane's New Power Supply Designed for Automation Houses
Electrical Equipment & Systems

Dukane's New Power Supply Designed for Automation Houses

Dukane has released a new ultrasonic power supply, iQ AiM, that is designed for use in automation houses. Its design reduces the space required for the generator in the automation's electrical cabinet. The front panel display and controls can be configured vderticall or horizontally, allowing for flexibility of mounting. Units come standard with EtherNet/IP or Modbus standard, and optional...

Read More »
New Infrared-Preheat Vibration Welding Technology from Dukane Minimizes Particulate and Flash
Welding Equipment & Supplies

New Infrared-Preheat Vibration Welding Technology from Dukane Minimizes Particulate and Flash

Dukane’s new Infrared-Preheat Vibration Welding System uses Servo control technology. Its infrared-preheat vibration technology uses quartz bulb emitters that work in 2-4 Micrometer wave-lengths. These wavelengths work with many plastic absorption wavelength ranges and evenly heat around sharp corner transitions. The sources are covered with metallic shields for bulb protection and provide...

Read More »
Dukane Introduces New iQ Auto-Plus Ultrasonic Generator with Multi-Probe Control (MPC)
Agricultural & Farming Products

Dukane Introduces New iQ Auto-Plus Ultrasonic Generator with Multi-Probe Control (MPC)

Dukane’s new iQ Auto-Plus Ultrasonic Generator has a patented MPS module in the same unit. It is designed for automated machines that need ultrasonic staking or spot welding. It works well for automotive applications and its compact size allows for internal or external panel mounting to electrical cabinets. Standard units come with EtherNet/IP or Modbus with additional optional communication...

Read More »
New Infinity Welding System by Dukane Features Servo Precision
Welding Equipment & Supplies

New Infinity Welding System by Dukane Features Servo Precision

Dukane’s new Infinity welding system offers ultrasonic welding with melt-match technology, which moves as soon as the plastic begins melting. 10 independent segments can be programmed to match the material’s melting rate, and the system can accelerate up to 50 in/s2 to keep up with the melt rate. The system meets cleanroom requirements and is compliant with FDA CFR Title 21 Part 11. It is...

Read More »
Laser Welding System welds clear-to-clear plastic.
Welding Equipment & Supplies

Laser Welding System welds clear-to-clear plastic.

IncorporatingÂ- 2-micron laser, Laser Welding System allows clear-to-clear plastic welding without need of any laser absorbing additives. Beam delivery system integrates both programmable multi-axes servo gantry and scan head, supported by proprietary LaserLinQ™ software, which harmonizes action of both components moving beam. CCTV camera integrated within machine enables live weld preview...

Read More »
Ultrasonic Valve Bag Sealer prevents product loss, contamination.
Adhesives & Sealants

Ultrasonic Valve Bag Sealer prevents product loss, contamination.

Preventing product loss and moisture/pest intrusion, iQ Series i220 providesÂ- hermetic seal to thermoplastic valves on bags used for powders, food, and hydroscopic products. Ultrasonic generator, housed within press, facilitates installation and promotes mobility. In addition to 20 kHz frequency and power levels from 1,200–2,400 W with Trigger by Power feature, sealer offers such...

Read More »
Intelligent Assembly Solutions for Medical Devices
Welding Equipment & Supplies

Intelligent Assembly Solutions for Medical Devices

Medical devices are complex by nature and designed to assist in healing the human body. Therefore, these devices have the highest quality standards and are subject to stringent regulations.Â- Ã‚  In addition, staying cost effective and employing sustainable manufacturing practices are emerging needs for Medical Device Manufacturers (MDM).  Dukane, as a provider of assembly...

Read More »
Electronic Components & Devices

Servo Driven Ultrasonic Welding Technology Provides Sophisticated Results in Assembling Mini Medical Device

A leading medical device manufacturing company uses Dukane's iQ Series Servo driven Ultrasonic Welding System to assemble Test Strips and gets sophisticated results. Assembling mini medical devices as test strips require precise, repeatable and consistent process control. The test strips are made of two thin layers of Polyethylene Terephthalate (PET) film. Between the two layers is a mesh...

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Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding
Welding Equipment & Supplies

Medical Device Manufacturer Boosts Efficiency with Servo Ultrasonic Welding

A Medical Device company specialized in developing optimized solutions for organ, tissue and cell preservation and perfusion to support life-saving transplantations, is utilizing a servo ultrasonic welding system to assemble tiny caps on disposable sensors. These polycarbonate disposable sensors monitor pH and gas in the artificial blood during ex vivo assessment and evaluation. Three thin...

Read More »
New Rotary Welding System from Dukane Features Multiple Heating Stations
Welding Equipment & Supplies

New Rotary Welding System from Dukane Features Multiple Heating Stations

Dukane's latest rotary welding system features multiple heating sources to reduce cycle time. It's designed for assemblies within a footprint of 200mm-250mm or less. The high-speed rotary motion  introduces parts to the heaters rather than shuttling the heaters in and out each cycle. It is ideal for automotive, appliances, medical equipment, and various plastic parts manufacturers. 

Read More »
Dukane's New Power Supply Designed for Automation Houses
Electrical Equipment & Systems

Dukane's New Power Supply Designed for Automation Houses

Dukane has released a new ultrasonic power supply, iQ AiM, that is designed for use in automation houses. Its design reduces the space required for the generator in the automation's electrical cabinet. The front panel display and controls can be configured vderticall or horizontally, allowing for flexibility of mounting. Units come standard with EtherNet/IP or Modbus standard, and optional...

Read More »
New Infrared-Preheat Vibration Welding Technology from Dukane Minimizes Particulate and Flash
Welding Equipment & Supplies

New Infrared-Preheat Vibration Welding Technology from Dukane Minimizes Particulate and Flash

Dukane’s new Infrared-Preheat Vibration Welding System uses Servo control technology. Its infrared-preheat vibration technology uses quartz bulb emitters that work in 2-4 Micrometer wave-lengths. These wavelengths work with many plastic absorption wavelength ranges and evenly heat around sharp corner transitions. The sources are covered with metallic shields for bulb protection and provide...

Read More »
Dukane Introduces New iQ Auto-Plus Ultrasonic Generator with Multi-Probe Control (MPC)
Agricultural & Farming Products

Dukane Introduces New iQ Auto-Plus Ultrasonic Generator with Multi-Probe Control (MPC)

Dukane’s new iQ Auto-Plus Ultrasonic Generator has a patented MPS module in the same unit. It is designed for automated machines that need ultrasonic staking or spot welding. It works well for automotive applications and its compact size allows for internal or external panel mounting to electrical cabinets. Standard units come with EtherNet/IP or Modbus with additional optional communication...

Read More »
New Infinity Welding System by Dukane Features Servo Precision
Welding Equipment & Supplies

New Infinity Welding System by Dukane Features Servo Precision

Dukane’s new Infinity welding system offers ultrasonic welding with melt-match technology, which moves as soon as the plastic begins melting. 10 independent segments can be programmed to match the material’s melting rate, and the system can accelerate up to 50 in/s2 to keep up with the melt rate. The system meets cleanroom requirements and is compliant with FDA CFR Title 21 Part 11. It is...

Read More »
Company News

Dukane's Upcoming Technical Seminars - A great Opportunity to Sharpen your Plastic Welding Skills and Get Better Results!

Have you heard the story of the man who is working feverishly to cut down a tree? He has been working hard for hours when a passerby suggests that his work might go faster if he would take a short break to sharpen the saw. “I don’t have time to sharpen the saw,” the man says. I’m too busy sawing!” Unfortunately, this is often the most prevalent attitude towards training. We are so busy...

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Laser Welding System welds clear-to-clear plastic.
Welding Equipment & Supplies

Laser Welding System welds clear-to-clear plastic.

IncorporatingÂ- 2-micron laser, Laser Welding System allows clear-to-clear plastic welding without need of any laser absorbing additives. Beam delivery system integrates both programmable multi-axes servo gantry and scan head, supported by proprietary LaserLinQ™ software, which harmonizes action of both components moving beam. CCTV camera integrated within machine enables live weld preview...

Read More »
Ultrasonic Valve Bag Sealer prevents product loss, contamination.
Adhesives & Sealants

Ultrasonic Valve Bag Sealer prevents product loss, contamination.

Preventing product loss and moisture/pest intrusion, iQ Series i220 providesÂ- hermetic seal to thermoplastic valves on bags used for powders, food, and hydroscopic products. Ultrasonic generator, housed within press, facilitates installation and promotes mobility. In addition to 20 kHz frequency and power levels from 1,200–2,400 W with Trigger by Power feature, sealer offers such...

Read More »
Intelligent Assembly Solutions for Medical Devices
Welding Equipment & Supplies

Intelligent Assembly Solutions for Medical Devices

Medical devices are complex by nature and designed to assist in healing the human body. Therefore, these devices have the highest quality standards and are subject to stringent regulations.Â- Ã‚  In addition, staying cost effective and employing sustainable manufacturing practices are emerging needs for Medical Device Manufacturers (MDM).  Dukane, as a provider of assembly...

Read More »

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We are using the power of our platform to aid in the mass shortage of critical supplies. If your company can help provide supplies, capabilities, or materials for products such as N-95 Masks and Tyvek SuitsPlease let us know.

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