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Services -> Manufacturing -> Manufacturing Processes


Manufacturing Processes







(Showing headlines 1 - 20)   more ....
Chop Saw (14 in.) can dry cut metal pipe, plate, and profiles.

Chop Saw (14 in.) can dry cut metal pipe, plate, and profiles.

CS Unitec, Inc.    Norwalk, CT 06850
Apr 23, 2014 Without requiring lubrication or manual deburring, Model 9435 Premium Super Dry Cutter saws up to 6 in. depth at 90° in stainless steel, ferrous and non-ferrous metal, plastic, aluminum, and more. Bevel cuts up to 4 ¾ in. at 45° can be achieved with quick-release, heavy-duty vise, and 19 A, 115 V motor delivers free cutting speed of 1,400 rpm. Supplied with 14 in. 90-tooth Tungsten Carbide Tipped (TCT) blade, saw also features depth stop, safety-locking pin, and protective shield.

CNC Turning produces precision-machined, round components.

CNC Turning produces precision-machined, round components.

H&S Manufacturing Co.    Rowlett, TX 75030
Apr 10, 2014 CNC turning, made possible via Leadwell LTC-20BM lathe, can produce components up to 6 in. dia and 12 in. long with tolerances up to ±.001 and tighter. Lathe turns up to 4,500 rpm, accelerating parts production for those who need cylindrical parts — shafts, bushings, sleeves, as well as electronic and aircraft parts — of steel, stainless, aluminum, and plastic. Service suits military/defense, dental, medical, electronic, and telecommunication industries.

Spot Welding System offers fully automatic operation.

Elektron Technology    Thousand Palms, CA 92276
Apr 04, 2014 Available for Elektron MULTISPOT™ MI-100control T inverter spot welder, TrueAutoMode™ automates welding process to provide OEM-approved spot welds every time. System automatically detects which tools (electrodes and arms) are in use and makes necessary adjustments during welding. Weld resistance is measured ~1,000 times/sec, and current level, weld time, and clamp pressure are automatically adjusted as needed. Instant feedback, logging, and reporting capabilities are included.

Stripping/Recoating Service renews fuse welding/tipping mandrels.

Stripping/Recoating Service renews fuse welding/tipping mandrels.

Applied Plastics Co., Inc.    Norwood, MA 02062
Mar 20, 2014 Forming Mandrel Strip and Recoat Service strips Parylene® and PTFE coatings from forming mandrels (0.020 in. dia and up) and applies PTFE Natural™ coating. Featuring smooth, anti-stick surface that withstands up to 300°C continuous, with excursions to 371°C, PTFE Natural-coated forming mandrels provide 0.05 coefficient of friction per ASTM-1894 to simplify catheter removal in fuse welding and tipping operations. Process enhances bonding surface while also prevents flaking and cracking.

Plasma Cutting System combines performance and portability.

Plasma Cutting System combines performance and portability.

Hypertherm, Inc.    Hanover, NH 03755 0010
Mar 19, 2014 Supplied in rugged and portable package, Powermax30® XP features 2-in-1 design for high-power cutting on thick metal and detailed cutting on thin metal using FineCut® consumables. Recommended cut capacity is 3/8 in., with severance capacity of 5/8 in., and controls facilitate operation. Additional components include Duramax™ torch.

Turning Inserts offer smooth cutting and wear resistance.

Turning Inserts offer smooth cutting and wear resistance.

Kennametal, Inc.    Latrobe, PA 15650-0231
Mar 19, 2014 Available in 6 grades for turning stainless as well as grades for steels and cast irons, Beyond™ MR (medium roughing) inserts feature smooth cutting action and stable edge performance that accelerate cycle times and extend tool life. Geometry maximizes smooth cutting and chip flow while minimizing stress, and positive rake angle helps control degree of cutting forces and promotes cutting edge strength. Rake profile, without points of load concentration, results in stable insert body.

Vibratory Finishing Machines offer wide range of options.

Vibratory Finishing Machines offer wide range of options.

PDJ Vibro Ltd    Buckinghamshire MK2 3BB  United Kingdom
Mar 10, 2014 Available in 3 models with process chambers of 300, 150, and 75 L, Vibratory Finishing Machines features stress relieved bowl with cast polyurethane lining, driven by heavy-duty, 3-phase electric motor. Comprehensive range of options is available, including PLC control of chemical additive dosing, water metering, and recirculation, as well as effluent control, automatic parts separation from media, and acoustic suppression cover.  

Deburring System handles high volume fineblanked parts.

Deburring System handles high volume fineblanked parts.

Abtex Corporation    Dresden, NY 14441-0188
Mar 05, 2014 Capable of annual throughput of >15 million parts, Tri-Ten deburring system can be bulk fed by operator/robot or fed directly by upstream press. Vision System stops machine if parts are improperly loaded, and 3 planetary head system removes burrs on parts from 3–0.40 mm thick. While three 254 mm flap discs on first head removes primary stamping burr, six 254 mm application-specific abrasive filament brushes on subsequent 2 heads eliminate secondary burrs and provide specified edge radius.

Desktop Nanocoating Systems target electronic retailers.

DryWired    Los Angeles, CA 90048
Mar 04, 2014 Providing invisible water repellent nanocoatings, DryWired™ Nebula and Nebula Junior are suitable for mobile phones, tablets, gaming consoles, headphones, hearing aids, and cameras. Nebula features 2-tiered configuration in chamber, which can accommodate up to 28 smartphones per cycle, while Nebula Junior also features 2 configurable tiers, but accommodates up to 14 devices per cycle. Both use disposable gas cartridges that are non-hazardous, non-toxic, and can be shipped without restrictions.

TPE Compounds target automotive manufacturers.

Teknor Apex Co.    Pawtucket, RI 02861
Mar 03, 2014 Based on styrenic TPE chemistry, Sarlink® Thermoplastic Elastomers exhibit strength and elasticity comparable to TPVs, but provide smoother part surfaces and equivalent or better long-term UV stability. Products come in variety of custom-matched colors and generally do not require pre-drying. Featuring service temperature up to 100°C, TPE-S compound types include: high-performance extrusion, general-purpose extrusion, high-performance injection molding, and general-purpose injection molding.

Advanced CNC increases milling/turning machine capabilities.

Advanced CNC increases milling/turning machine capabilities.

Siemens Industry, Inc.    Elk Grove Village, IL 60007
Feb 25, 2014 To improve accuracy, surface finish, safety, and communication capabilities for basic milling and turning machines, Sinumerik 808D Advanced offers up to 5 axes/spindle motion control on single machine channel. Drive bus communication occurs between CNC and drive for maximum position control, and data transfer is supported over standard Ethernet protocol. Auto Servo Tuning (AST) lends to optimal surface quality and repeatable part accuracy in mold and die applications.

Solid Carbide Drill is designed for holemaking in aluminum.

Solid Carbide Drill is designed for holemaking in aluminum.

Kennametal, Inc.    Latrobe, PA 15650-0231
Feb 21, 2014 Along with 135° drill point, HPS solid-carbide drill features Beyond™ KN15™ carbide grade with polished surface that reduces friction on flutes, margins, and cutting edges. This promotes chip evacuation, even in minimum-quantity lubrication (MQL) processes. While sharp cutting edges lower cutting forces and extend tool life, spiral flute design accelerates chip evacuation. Diameters range from 0.118–0.787 in., and lengths of 3XD and 5XD (through-coolant) are available.

Solid-Carbide Drill cuts through CFRP-titanium stacks.

Solid-Carbide Drill cuts through CFRP-titanium stacks.

Kennametal, Inc.    Latrobe, PA 15650-0231
Feb 20, 2014 Operating with through-coolant or without, B55_DAL drills CFRP-metal stacks in hole diameters of 3/16–5/8 in. Double-angle point design provides optimized centering, while sharp edge cleanly cuts composite fiber-reinforced polymers in top layer and exits titanium or aluminum side without burrs. For optimized chip evacuation, fine-grain solid-carbide Beyond™ KN15™ grade is highly polished. Drill can be applied in all combinations of stacks: CFRP-Ti-Al, CFRP-Ti, CFRP-Al, and straight Ti or Al.

Femtosecond Laser Processing suits medical device applications.

Femtosecond Laser Processing suits medical device applications.

Lsa Laser    Plymouth, MN 55446
Feb 10, 2014 Femtosecond laser processing allows cutting of multiple materials simultaneously as well as drilling and cutting of micro shapes. Able to drill and cut precise holes and shapes free from thermal damage in micromachining applications, femtosecond lasers vaporize matter without any heat affected zone. Flexible processing covers range of materials and composites, including polymers, platinum, stainless steel, and nitinol, and is suitable for on/off axis cutting and R&D or volume applications.

Plating Service targets converting machinery industry.

Plating Service targets converting machinery industry.

Paramount Metal Finishing Co., Inc.    Linden, NJ 07036
Feb 10, 2014 Utilizing electroless nickel in medium and high phosphorous for corrosion resistance, Paramount Metal Finishing can plate parts up to 10 ft in length and up to 1,500 lb. Plating provides smooth finish that meets MIL-C-26074, AMS-C-26074, ASTM B733, and AMS 2404 standards. Typical applications include winders and unwinders, drive control systems, I beams and rollers, large plates, plenums, and frame components.

Metal Finishing-Plating targets flexographic industry.

Metal Finishing-Plating targets flexographic industry.

Paramount Metal Finishing Co., Inc.    Linden, NJ 07036
Feb 10, 2014 Offered in medium and high phos, corrosion-resistant Electroless Nickel coating (MIL-C-26074, AMS-C-26074, ASTM B733, AMS 2404) is available for use on doctor blades, cylinders, rollers, large plates, rotors, and web guiding systems. Process results in smooth finish and is able to plate parts up to 1,500 lb and 10 ft long. Painting and powder coating are also available, along with hard coating, anodizing with colors, and MIL-A-8625 Type II and III options.

Washing Service increases capabilities via belt washer.

PVI Industrial Washing    Wyoming, MI 49509
Feb 06, 2014 To help achieve higher cleanliness standards, belt washer provides precision controls that allow for consistency and minimize operator error. Also built for increased capacity, washer can reach temperatures that enhance removal of oils, compounds, and contaminates and can run any type of base metal or plastic. Technology and design minimizes changeover time.

Electroless Nickel Plating Service plates converting machinery parts.

Paramount Metal Finishing Co., Inc.    Linden, NJ 07036
Feb 05, 2014 Targeting converting machinery industry, medium and high phos electroless nickel plating is available for parts up to 10 ft long. Corrosion-resistant coating may be applied to winders and unwinds, drive control systems, I-beams and rollers, large plates, plenums, and frame components. Converting machinery finishing, conforming to MIL-C-26074, AMS-C-26074, ASTM B733, and AMS 2404 standards, accommodates plate parts up to 1,500 lb. Painting and powder coating are also available.

Additive Metal Fabrication can build highly complex geometries.

Additive Metal Fabrication can build highly complex geometries.

TURBOCAM, International    Barrington, NH 03825
Jan 17, 2014 Direct Metal Laser Sintering (DMLS) involves use of 3D CAD model, whereby file is created and sent to machine's software to allow build to begin. Technician works with 3D model to properly orient geometry for part building and adds supports structure as appropriate. Once build file is completed, it is sliced into layer thickness machine will build in (20 µm thick typ) and downloaded to DMLS machine. DMLS machine uses 400 W Yb-fiber optic laser and can use most alloys.

Waterjet Systems combine capacity and efficiency.

Waterjet Systems combine capacity and efficiency.

WARDJet, Inc.    Tallmadge, OH 44278
Jan 17, 2014 With rigid and sturdy tank design, ballscrew drives, and cantilever-style arm, Emerald 0606 can handle 2 in. sheet of foam or 12 in. thick stainless steel without increased stress. Cutting envelope is 2 x 2 ft, and there is 12 in. of Z-travel. Emerald 0612, offering similar features, has cutting envelope of 2 x 4 ft and can index sheets of unlimited length from front to back. Cantilever-style arm is ballscrew driven, and tank offers extra support.




(Showing headlines 1 - 20)   more ....



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