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Services -> Manufacturing -> Manufacturing Processes


Manufacturing Processes







(Showing headlines 1 - 20)   more ....

Sheet Metal Fabrication expands capabilities via press brake.

Wisconsin Metal Parts, Inc.    Waukesha, WI 53186
Sep 26, 2014 Sheet metal fabrication services make use of SafanDarley E-Brake (electronic, non-hydraulic press brake) for bending and folding of multi-bend metal parts. Machine accommodates parts up to 14 ft long and is designed to reduce crown, allowing straighter bending of longer parts without adjusting for crown. Accuracy helps reduce number of required sample parts, while abilities also contribute to meeting and maintaining customer print tolerances faster and for extended periods.

Deep Hole Drill produces close tolerance holes. .

Deep Hole Drill produces close tolerance holes. .

Sandvik Coromant Co.    Fair Lawn, NJ 07410
Sep 25, 2014 Suitable for diameters from 0.614–2.559 in. and tolerance demands of IT 9, CoroDrill® 808 features optimized pad design for good hole finish, unique edge preparation for chip breaking, and reinforced periphery insert corner for added security. Drill is equipped with fully traceable dot matrix. Two-dimensional patterned array is used for storage and display of various types of information, such as measurement protocol, which includes data on diameter and run out of drill.

Coating/Lamination Service is available for several foil types.

Coating/Lamination Service is available for several foil types.

Dunmore Corp.    Bristol, PA 19007
Sep 19, 2014 Coating and laminating services are available for aluminum, copper, brass, and stainless foils of varying hardness, from annealed to H19 temper, and in relative thicknesses from 0.36–8 mil. Functional foil coatings include abrasion resistance, anti-corrosion, barrier coating (to separate foil and contact surface), fingerprint resistance, heat sealable, and printable. Laminating foil into existing product construction provides barrier, shielding, and heat resistance.

Route Advisory Service helps optimize fuel efficiency.

AWT Worldwide    Sunnyvale, CA 94086
Sep 15, 2014 Combining vessel specifications and voyage details with AWT's database of weather and oceanographic information, AWT SmartSpeed™ sets both optimum route and optimum speed for each segment of voyage with daily updates. During voyage, users are provided with tools to proactively minimize fuel costs, achieve on-time arrival, and actively monitor daily fuel consumption. When voyage is completed, AWT Voyage Reports allow users to monitor compliance with speed orders to ships.

Core Drill  creates holes from 1/4 to 2 5/8 in. dia.

Core Drill creates holes from 1/4 to 2 5/8 in. dia.

CS Unitec, Inc.    Norwalk, CT 06850
Jul 23, 2014 Weighing 7 lb, END 1550 P Wet Diamond Core Drill creates holes in natural stone, tiles, porcelain, stoneware, and glass without shock, dust, or vibration. Unit is powered by 13 A variable-speed motor that operates with no load speed of 1,800–4,400 rpm. For corrosion-free wet operation, drill features integrated water supply with flow control and stainless steel spindle. Changing drill bits and removing center core is accomplished via standard quick-lock adapter or 5/8 in. x 11 UNC threads.

Brass Components target marine applications.

Triangle Manufacturing Co.    Oshkosh, WI 54903
Jul 14, 2014 Made of Quarter Hard Brass Strip with tensile strength of 54,000 psi, Lazy Susan Bearings, Mountings, and Custom Stampings will resist corrosion and rust, making them suitable for marine applications, such as boat seats, or for applications involving water and humidity such as swamp coolers and wash-down food processing machinery. Aesthetically pleasing, brass eliminates need for plating, coating, or other finishing services.

Foaming Polyurethane protects hydraulic roof supports from debris.

Foaming Polyurethane protects hydraulic roof supports from debris.

Henkel Corporation    Rocky Hill, CT 06067
Jun 26, 2014 Pour-in-place Loctite® MR5898™ bonds to pockets and hydraulic cylinders. By foaming up to fill entire cavities and adhering to edges, foam blocks out debris, particulate, teeth, or tools that might damage equipment while remaining flexible enough to allow free movement of hydraulic leg. This self-extinguishing, low-odor foam, intended for use underground and in confined spaces, has 2-part formula that begins to foam minutes after mixing, and becomes tack-free within minutes of pouring.

Horizontal Machining Center handles parts up to 500 kg.

Enshu USA Corporation    Schaumburg, IL 60173
Jun 23, 2014 Featuring 500 x 500 x 500 mm XYZ travels and feedrates of 2,363 ipm, Model JE30sH is suited for high-speed, high-precision machining on flexible production lines. System features stationary NC index table, Fanuc 0i control, and rigid design that allows use of 30 or 40 taper spindle in same size machine, giving production line designers flexibility when configuring systems.

CAD/CAM Nesting Software is used for automated cutting.

Hypertherm, Inc.    Hanover, NH 03755 0010
May 20, 2014 ProNest® 2015 provides automatic nesting process that makes advanced level nesting decisions based on available parts in part list. While UI closely aligns with look and operation found with business applications, tabs accelerate navigation between nests, insertion of new nests, or reordering of nests. Other features include OneClick™ production module, which automates job tasks, and Custom Remnants™ tool that lets users enter dimensions of irregular plate or remnant and then complete nest.

Zinc Phosphate Coating Service is suited for small trials/testing.

Parker Trutec    Springfield, OH 45502
May 02, 2014 Available via Urbana Jobbing Plant, 3rd Phosphate line of industrial coatings compliments other Henkel brand phosphate coatings: manganese, zinc, iron, and bonderlube. Fully automated basket processing line, which allows tight industry standards for CR, HR and AL substrates, will be capable of handling small trials and testing in controlled laboratory setting for customers as needed. Processing tank parameters are 20 x 30 x 16 in.

Solid Carbide Microdrill can serve diverse applications.

Solid Carbide Microdrill can serve diverse applications.

Kennametal, Inc.    Latrobe, PA 15650-0231
Apr 28, 2014 Built on KC7325™ solid carbide grade, GOdrill™ is designed for 0.0394–0.5 in. dia holes and works with multiple materials. Marginless design reduces friction and heat, and multilayer TiAlN-based coating allows for high-heat hardness. Second TiN top layer serves as visual wear indicator. Available in solid (flood coolant) or through-coolant options, drills also feature straight cutting lip with protection chamfer that ensures even distribution of cutting forces.

Chop Saw (14 in.) can dry cut metal pipe, plate, and profiles.

Chop Saw (14 in.) can dry cut metal pipe, plate, and profiles.

CS Unitec, Inc.    Norwalk, CT 06850
Apr 23, 2014 Without requiring lubrication or manual deburring, Model 9435 Premium Super Dry Cutter saws up to 6 in. depth at 90° in stainless steel, ferrous and non-ferrous metal, plastic, aluminum, and more. Bevel cuts up to 4 ľ in. at 45° can be achieved with quick-release, heavy-duty vise, and 19 A, 115 V motor delivers free cutting speed of 1,400 rpm. Supplied with 14 in. 90-tooth Tungsten Carbide Tipped (TCT) blade, saw also features depth stop, safety-locking pin, and protective shield.

CNC Turning produces precision-machined, round components.

CNC Turning produces precision-machined, round components.

H&S Manufacturing Co.    Rowlett, TX 75030
Apr 10, 2014 CNC turning, made possible via Leadwell LTC-20BM lathe, can produce components up to 6 in. dia and 12 in. long with tolerances up to ±.001 and tighter. Lathe turns up to 4,500 rpm, accelerating parts production for those who need cylindrical parts — shafts, bushings, sleeves, as well as electronic and aircraft parts — of steel, stainless, aluminum, and plastic. Service suits military/defense, dental, medical, electronic, and telecommunication industries.

Spot Welding System offers fully automatic operation.

Elektron Technology    Thousand Palms, CA 92276
Apr 04, 2014 Available for Elektron MULTISPOT™ MI-100control T inverter spot welder, TrueAutoMode™ automates welding process to provide OEM-approved spot welds every time. System automatically detects which tools (electrodes and arms) are in use and makes necessary adjustments during welding. Weld resistance is measured ~1,000 times/sec, and current level, weld time, and clamp pressure are automatically adjusted as needed. Instant feedback, logging, and reporting capabilities are included.

Stripping/Recoating Service renews fuse welding/tipping mandrels.

Stripping/Recoating Service renews fuse welding/tipping mandrels.

Applied Plastics Co., Inc.    Norwood, MA 02062
Mar 20, 2014 Forming Mandrel Strip and Recoat Service strips Parylene® and PTFE coatings from forming mandrels (0.020 in. dia and up) and applies PTFE Natural™ coating. Featuring smooth, anti-stick surface that withstands up to 300°C continuous, with excursions to 371°C, PTFE Natural-coated forming mandrels provide 0.05 coefficient of friction per ASTM-1894 to simplify catheter removal in fuse welding and tipping operations. Process enhances bonding surface while also prevents flaking and cracking.

Plasma Cutting System combines performance and portability.

Plasma Cutting System combines performance and portability.

Hypertherm, Inc.    Hanover, NH 03755 0010
Mar 19, 2014 Supplied in rugged and portable package, Powermax30® XP features 2-in-1 design for high-power cutting on thick metal and detailed cutting on thin metal using FineCut® consumables. Recommended cut capacity is 3/8 in., with severance capacity of 5/8 in., and controls facilitate operation. Additional components include Duramax™ torch.

Turning Inserts offer smooth cutting and wear resistance.

Turning Inserts offer smooth cutting and wear resistance.

Kennametal, Inc.    Latrobe, PA 15650-0231
Mar 19, 2014 Available in 6 grades for turning stainless as well as grades for steels and cast irons, Beyond™ MR (medium roughing) inserts feature smooth cutting action and stable edge performance that accelerate cycle times and extend tool life. Geometry maximizes smooth cutting and chip flow while minimizing stress, and positive rake angle helps control degree of cutting forces and promotes cutting edge strength. Rake profile, without points of load concentration, results in stable insert body.

Vibratory Finishing Machines offer wide range of options.

Vibratory Finishing Machines offer wide range of options.

PDJ Vibro Ltd    Buckinghamshire MK2 3BB  United Kingdom
Mar 10, 2014 Available in 3 models with process chambers of 300, 150, and 75 L, Vibratory Finishing Machines features stress relieved bowl with cast polyurethane lining, driven by heavy-duty, 3-phase electric motor. Comprehensive range of options is available, including PLC control of chemical additive dosing, water metering, and recirculation, as well as effluent control, automatic parts separation from media, and acoustic suppression cover.  

Deburring System handles high volume fineblanked parts.

Deburring System handles high volume fineblanked parts.

Abtex Corporation    Dresden, NY 14441-0188
Mar 05, 2014 Capable of annual throughput of >15 million parts, Tri-Ten deburring system can be bulk fed by operator/robot or fed directly by upstream press. Vision System stops machine if parts are improperly loaded, and 3 planetary head system removes burrs on parts from 3–0.40 mm thick. While three 254 mm flap discs on first head removes primary stamping burr, six 254 mm application-specific abrasive filament brushes on subsequent 2 heads eliminate secondary burrs and provide specified edge radius.

Desktop Nanocoating Systems target electronic retailers.

DryWired    Los Angeles, CA 90048
Mar 04, 2014 Providing invisible water repellent nanocoatings, DryWired™ Nebula and Nebula Junior are suitable for mobile phones, tablets, gaming consoles, headphones, hearing aids, and cameras. Nebula features 2-tiered configuration in chamber, which can accommodate up to 28 smartphones per cycle, while Nebula Junior also features 2 configurable tiers, but accommodates up to 14 devices per cycle. Both use disposable gas cartridges that are non-hazardous, non-toxic, and can be shipped without restrictions.




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