Fettling & Grinding Systems

Machinery & Machining Tools, Materials & Material Processing

Precision 4-Axis Grinding Center combines flexibility, efficacy.

November 6, 2015

Used for grinding periphery of indexable inserts, Leo Peri delivers process performance that meets production and quality standards for carbide, cermet, ceramics, and CBN applications. Features include integrated 3-axis linear handling system, optimized control technology, and direct drives for X/Y/C axes as well as 250 mm dia grinding wheel and in-process dressing. Occupying 4 m² footprint, machine supports utilization of 4–6 standard pallets for flexibility and efficiency. Read More

Materials & Material Processing, Laboratory and Research Supplies & Equipment

Laboratory Attritor features touch screen controls.

September 25, 2015

With optional Touch Screen Control System, S1 Laboratory Attritor is suited for applications where it is essential to acquire and track data. System includes data log that measures Mill rpm, Mill kW, Mill Amps, Grind Time, Cooling Water Inlet Temperature, Cooling Water Outlet Temperature, Slurry Temperature, and Cooling Water Flow Rate. In addition to real-time data acquisition, system can run mill for set times. Data can be exported to Excel file for further analysis and reporting. Read More

Machinery & Machining Tools, Sensors, Monitors & Transducers, Materials & Material Processing

Flow Tuning and Measurement System offers accuracy to ±1%.

May 21, 2015

Based on MICROFLOW technology, which monitors flow of abrasive media through small passages in real-time, EXTRUDE HONE™ MF PROGRESS™ is aimed at orifices 100–350 µm in parts less than 30 mm in diameter and flow rates up to 5 lpm. Modular system is available in various inside station layouts, including flow tuning, media reclaim, flush module, test module, and marking. Machine comes with expanded on-screen maintenance capabilities and optimized filtration to further pump and valve life. Read More

Materials & Material Processing, Machinery & Machining Tools

Pharmaceutical-Grade Pin Mill reduces friable solids.

April 20, 2015

With infinitely variable rotor speed, Model CIM-18-S316 grinds friable powders, flakes, and granules into controlled particle sizes ranging from coarse to fine. Both outer and inner discs can swing away from unit on cantilevered arms, providing access to both sides of both discs and mill housing for cleaning and sanitizing. Constructed of 316 stainless steel, mill features sanitary butterfly valve on air intake, sanitary fittings at material intake and discharge, and wash-down-duty motor. Read More

Machinery & Machining Tools, Materials & Material Processing

Vertical CNC Grinder includes polygon capability.

April 17, 2015

Featuring compact 10.76 ft² main body, Model GPV-10-20 is powered by direct drive motor which facilitates polygon grinding. System features 3.93 in. diameter swing over table, max work piece height of 7.87 in. and weight capacity of 22.05 lb. Gate structure ensures accuracy by counter measuring against vibration, thermal displacement, and noise. Mounted on wheel side of wheelhead, non-concentric hydrodynamic bearing maintains low processing heat by optimizing bearing clearance and wedge angle. Read More

Machinery & Machining Tools, Materials & Material Processing

Machining Center combines turning and grinding.

April 17, 2015

Combining vertical turning technology with finish grinding, Model VLC 100 GT is suitable for chucked components up to 100 mm in diameter, such as gears, single cams and cam rings, pump rings, or sprockets. Main spindle provides max speed of 6,000 rpm and power rating of 19.5/12.5 kW at 40%/100% duty cycle. Equipped with integrated measuring technology, machine utilizes pick-up concept where main spindle is used to load and unload workpieces from integrated conveyor belt or shuttle. Read More

Materials & Material Processing

Compact Pulverizers feature disposable disk system.

February 20, 2015

In addition to air flow management system that optimizes cooling of mill chamber, Models RE 500, RE 1000, RE 1500, and RE PASS include touchscreen graphic user interface equipped with PLC tracking modes and Internet access for remote diagnostic and troubleshooting capabilities. Head design of mill and drive system eliminates cross currents, while high-efficiency motor ensures economic production. With 4-fork pocket design, pulverizers can be moved with fork lift when fully assembled. Read More

Machinery & Machining Tools, Materials & Material Processing

Grinding Machine produces rotationally symmetrical tools.

October 31, 2014

Engineered for high-production volumes, Walter Helitronic Mini Automation Machine features robot loader that can handle up to 1,500 tools. Double-ended spindle accommodates up to 3 grinding wheels per end to process end mills, drills, step tools, woodworking tools, and profile tools from 0.04–0.63 in. dia. Max tool length is 7.3 in., with minimum diameter of 0.04 in. for production blanks and 0.12 in. for regrinding. Fanuc control and HELITRONIC Tool Studio combine to operate 5 CNC axes. Read More

Machinery & Machining Tools, Materials & Material Processing

Optical Manufacturing Systems feature impact-resistant spindle.

October 20, 2014

Comprising ultra-precision diamond turning, micro-grinding, and micro-milling systems, V-Series provides 8 pm feedback resolution for all linear axes. Impact Resistant Porous Graphite air bearing work spindle offers radial and axial runout of less than 12.5 nm throughout 10,000 rpm range. NanoSMART™ HMI, featuring touch/swipe gesture interactive display, is coupled with 64-bit Delta Tau 1 GHz Power PMAC Motion Controller with up to 40,000 block lookahead for advanced trajectory calculations. Read More

Machinery & Machining Tools, Materials & Material Processing

Batch Attritor can accommodate processing of specialty ceramics.

August 26, 2014

Available with variable frequency drive, S-50 does not require any premixing and can maintain temperature control via use of jacketed tank. Construction negates metal contamination via 304 stainless steel tank lined with polyurethane; plastic-sleeved, stainless steel agitator shaft, and zirconium oxide-tipped and polyurethane-coated, stainless steel arms. Milling system includes air diaphragm pump for circulation to improve grinding and accelerate discharge. Read More

Machinery & Machining Tools, Materials & Material Processing

Rubber Grinder offers safety options.

August 20, 2014

For optimized safety and efficiency, Model 482 Safety Rubber Grinder utilizes servo controls on carriage that eliminate manually adjusted limit switches for start and stop positions of carriage, which are now controlled on Allen Bradley Touch Screen HMI. With servo controlled carriage, grinding wheel retreats safely behind guard at end of grinding cycle. Servo controls also replace manually operated slide adjustment of grinding wheel, allowing for finished diameter to be set on touchscreen. Read More

Machinery & Machining Tools, Materials & Material Processing

CNC Grinding System supports centerless OD grinding.

August 8, 2014

Combining proprietary software with DedTru fixtures, 3-axis Model 2150 CNC DedTru System creates intricate forms for small medical and high-tech component parts. Machine performs throughfeed, infeed, secondary operations, tapers, and profile chamfers for cylindrical parts from 0.001–5 in. diameter. Constructed on cast iron base with hole through column housing for removal of completed parts, Model 2150 features precision ballscrews and closed loop positioning system. Read More

Machinery & Machining Tools, Materials & Material Processing

Compact Vertical CNC Grinders feature ~1 m² main body.

July 10, 2014

Sized to accommodate diverse production line layouts, GPV-10 Cylindrical Grinder and GAV-10 Angular Cylindrical Grinder have ∅ 100 mm swing over table and 150 or 200 mm distance between centers. Gate structure ensures accurate grinding by counter measuring against vibration, thermal displacement, and noise. Non-concentric hydrodynamic bearing for wheel spindle promotes accuracy, while machine opening width allows for flexible automation of loading/unloading and facilitates maintenance. Read More

Machinery & Machining Tools, Materials & Material Processing

CNC Twin Turret Grinder combines flexibility and precision.

June 4, 2014

Delivering processing efficacy and flexibility shaft-type parts, Landis Twin Turret™ (LTT) features 2 rotary hydrostatic turrets with integral servo motors and X-axis hydrostatic ways with linear motor in-feed. Multi-spindle grinding machine handles workpieces with swing up to 180 mm and lengths to 400 mm using up to 350 mm dia and 40 mm wide CBN wheels operating at speeds to 120 m/sec. Design eliminates mechanical backlash, while hydrostatic spindle bearings provide stiffness and damping. Read More

Machinery & Machining Tools, Waste Handling Equipment, Materials & Material Processing

Clog-Free Crusher has dual-shaft intermeshing cutter design.

May 8, 2014

With dual-shaft intermeshing cutter design, DC1600 Series can reduce dry, wet, or sticky solids via once-through, clog-free crushing action. Operation breaks down clumps, clusters, solids, and chunks to basic grain size. Employing cutters and spacers on 2 parallel shafts, design is available with choice of cutters with varying thicknesses and profiles. Cutter chamber dimensions are 50 x 14.75 x 10 in., and width of flanges facilitates connection to bins, hoppers, or conveyors. Read More

Machinery & Machining Tools, Waste Handling Equipment, Materials & Material Processing

Centrifugal Impact Mill controls particle sizes.

March 11, 2014

Equipped with stationary outer disc and rotating inner disc, 24 in. dia pin mill model CIM-24-MS grinds, sizes, de-agglomerates, and homogenizes friable or other materials into controlled particle sizes from coarse to fine (400 mesh). Destructive path through which material flows features 5 intermeshing rows of rotating and stationary pins, and production of desired particle size is accomplished by controlling infinitely variable rotor speed. Read More

Machinery & Machining Tools, Waste Handling Equipment, Materials & Material Processing

Air Swept Fine Grinding System optimizes particle distribution.

February 20, 2014

Available in 4 sizes from 10–150 hp, Vertical Roller Mill (VRM) offers optimized particle size distribution. Consistent wear and long-life grinding zone components lend to delivery of consistent results. This air swept fine grinding system accommodates various materials, including MSHA rock dust, activated carbon, calcium carbonate, coal, lime, and pet coke. Read More

Machinery & Machining Tools, Materials & Material Processing

Aspheric Grinding System offers 100 mm dia swing capacity.

October 28, 2013

Available in XZ or XZB configurations, Nanotech 100UPG is designed for grinding tungsten carbide and silicon carbide aspheric optical mold inserts. System can also serve as ultra-precision diamond turning system with 250 mm diameter capacity. Main work spindle consists of 10,000 rpm groove-compensated air bearing design, while air bearing grinding spindle has speed range of 5,000-45,000 rpm with less than 50 nm of radial and axial runout. Both spindles benefit from total liquid cooling. Read More

Materials & Material Processing

High-Volume Grinding Machine delivers consistent quality.

October 24, 2013

With its one-table design, LGG 180 combines short grinding times with consistent, large-scale production. Every machined part is manufactured under same conditions for optimal reproducibility. Allowing rotation speeds to 10,000 rpm, grinding head has spindle power of 35 kW for accelerated cutting and feed rates. Undulations can be applied specifically to gear wheel flanks for noise optimization purposes, and ability to produce sub-micron range waviness increases optimization options. Read More

Machinery & Machining Tools, Materials & Material Processing

Cylindrical Grinding Machine offers 1,000 mm capacity.

September 25, 2013

Providing 160 mm center height, 100 kg weight capacity, and 5 kW wheel head power, Suprema 1000M is suited for tool room, batch, or high-volume production. System features swiveling wheel head with 400 x 50 mm left wheel and 350 x 50 mm right wheel. Belt-driven internal grinding system is ready to accept optional internal spindle. Equipped with Fanuc Power motion control, Suprema 1000M offers online storage for all dressing and grind programs, USB connectivity, and color touchscreen. Read More