Gear Cutting Machines & Tools

Machinery & Machining Tools

Hobbing Machine produces mid-sized gears.

September 8, 2015

Fitted with either dry or wet chip evacuation systems and respective dust or mist filter options, Genesis® 400H Gear Hobbing Machine is designed for workpieces up to 400 mm in diameter and module 8. Machine features high-speed drives to utilize advanced cutting tools, including high speed steel and carbide hobs. In addition to regular hobbing processes, 400H employs process options for form milling/gashing, cutting of multiple/cluster gears, and skive hobbing. Read More

Machinery & Machining Tools

Power Skiving Systems produce internal gears.

November 11, 2013

Available for workpieces up to 700 mm in diameter, Power Skiving Systems are suited for production of internal gears, and for all gears with interfering contours and features. Machines utilize extremely rigid guideways, oversized spindles, and rigid bearings. Profile modifications as well as tooth tip chamfer can be built into cutter while lead modifications are realized by additional movements of axes. With software, users can simulate cutting process and plan most effective process strategy. Read More

Machinery & Machining Tools, Fasteners & Hardware

Light Cutting Insert enhances gear milling operations.

June 11, 2012

Suited for smaller gear milling machines, including CoroMill® 170 precision gear milling cutter, -PL geometry flank insert utilizes grade GC1030 and features positive chip breaker that minimizes unwanted cutting forces and vibration. This lends to reduced power consumption or ability to run accelerated and extended cycles. Working in steel application area, typ operations include rough milling of internal/external gears as well as machining of gear wheels in 12-22 module range. Read More

Machinery & Machining Tools

Indexable Hob minimizes cutting time in gear milling.

November 3, 2011

For roughing, semi-finishing, and finishing, CoroMill 176 covers gear profile sizes from 4-6. With standard carbide inserts for gear profiles according to DIN3972-2, tool is custom-made for specific profiles with addendum modification and protuberance. CoroMill 176 is registered as Quality class B in accordance with DIN3968 and uses iLock interface for precision and stability. Read More

Machinery & Machining Tools

Vertical Turning Center features gear cutting capability.

June 10, 2011

Designed for workpieces up to 2,700 mm dia, multi-axis Model VTC 2500H combines gear hobbing and milling with turning, drilling, threading, and contouring capabilities. Machine can turn blanks and subsequently cut gear teeth in one setup. It can also perform rough turning of outside diameter and gear cutting on inside diameter in one set up. Available with 36 or 46 kW power, 2 different heads can hob modules up to 24.0 mm or form-mill teeth up to 28.0 mm on parts with max face width of 600 mm. Read More

Machinery & Machining Tools

Multifunction System offers complete cylindrical gear machining.

March 25, 2010

AGILUS® 180TH performs turning, drilling, milling, hobbing, and chamfering/deburring operations in one setup for all types of shaft- and disc-type cylindrical gears up to 180 mm dia with shaft lengths up to 500 mm. Equipped with tool turret for locating fixed or driven tools, machine also offers workpiece loading/unloading function and CNC-controlled tailstock. Universal automation interface facilitates integration into existing manufacturing environments. Read More

Machinery & Machining Tools

Dry Cutting Tool System aids straight bevel gear manufacture.

January 15, 2010

CONIFLEX®Plus peripheral stick blade cutting tool system features positive blade seating, which reduces cutting time while promoting quality and rolling characteristics for straight bevel gears. In high-speed dry cutting environment, use of coated carbide cutting tools avoids use of cutting fluids and minimizes energy consumption. Free design of profile curvature, dish angle edge radius, and blade point grants freedoms for strength and noise optimizations. Read More

Machinery & Machining Tools

Cutter Head extends tool life and promotes productivity.

October 7, 2009

Along with cutters using multiple face blade geometry, PENTAC PLUS bevel gear cutting system has blade clamp block design that facilitates height/radial adjustments. This promotes precise axial blade movement during cutter building and truing. Design, which enhances chip flow and prevents chip packing, allows gears to be cut with more efficient cycles without premature degradation of cutting blade efficiency. System is available for face hobbing and face milling in all cutter sizes. Read More

Machinery & Machining Tools

Gear Cutting Machines do not use any fluids for processing.

December 3, 2008

Able to process workpieces with ODs up to 150 mm, SE15A gear shaping machine employs counterbalancing shafts that reduce vibration and noise for stable machining at max speed of 2,000 spindle strokes/min. Gear hobbing machine, GE25A, is equipped with gear-tooth chamfering device and achieves cycle time of 40 sec. It can machine workpieces with up to 250 mm ODs at speeds of 250 m/min. Both machines come with software for setting conditions and graphic display of operating status. Read More

Machinery & Machining Tools, Fasteners & Hardware

Indexable-Insert Cutters suit large spur and helical gears.

April 1, 2008

Employing carbide substrates and coatings, OPTI-CUT(TM) Series is designed for gear gashing, shaping, and hobbing. Wear is accommodated by indexing inserts to new cutting edge, with 4 edges available before insert needs to be replaced. For secure clamping, insert screw clamping system uses angled clamping screws rather than screws that clamp at right angles to insert. Cutters are suited for industries where large cylindrical gears are used including mining and power generation. Read More

Machinery & Machining Tools

Cutting Tools use replaceable, indexable insert technology.

October 12, 2007

Available for internal or external rough or finish gashing, as well as shaping and hobbing, Opti-Cut(TM) Gear Cutting Tools are suitable for larger gears, particularly for wind energy, truck, tractor, and power generation markets. With replaceable indexable inserts, tool life, surface finish, and part accuracy are consistent. Read More

Machinery & Machining Tools

Cutting Machine features monolithic column design.

November 9, 2001

PHOENIX® II 275 HC CNC Bevel Gear Cutting Machine is designed to machine gears with pitch diameters up to 275 mm. While it can accommodate wet cutting processes, it is well-suited for dry machining. Cutter spindle and work spindle are mounted directly to column, and cutter spindle pivots to create root angle, rather than mounting workspindle on rotating base. Machine includes direct-drive spindle motors and is available with FANUC 160i or Siemens 840D CNC. Read More

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