Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Sep 03, 2009 Attached to RAM of any EDM sinker machine, EDtapper can add tapped/threaded hole into hardened steel without requiring lead screw. It converts 2-axis vertical movement to orbital movement, forming entire depth of thread in one orbital cycle. Featuring up to 1/8 in. horizontal movement in 0.001 in. increments, 2 positions for electrode attachment are available: orbital fixed angular movement for threads, and orbital and rotating about its axis for circular symmetrical shapes.

MC Machinery Systems
Wood Dale, IL 60191
Jan 09, 2008 Equipped with M700 Series control with 15 in. touch screen display, FA Advance Wire EDM uses keyboard and mouse for CAD/CAM operation. 3D CAD can import Parasolid files, extract 3D model contours, and create NC data directly within control, while 2D CAM helps import DXF and IGES files, revise geometry, or define additional paths. Using 3D adaptive EDM control to analyze 3D data and recognize shape characteristics, machine virtually eliminates transition lines in stepped workpiece areas.

Methods Machine Tools, Inc.
Sudbury, MA 01776
Dec 03, 2007 Constructed with thermally insulated cast Meehanite base, iD Series accommodates 0.010 in. round diamond wire guides as well as guides for 0.004-0.012 in. wire. Heavy-duty 1.26 in. ball screws for X and Y axes are double-anchored and encapsulated in bellows style covers to prevent contamination. Machines are equipped with 310iS-WA CNC control with Windows® OS, 15.1 in. LCD touch screen, and ability to transfer program through USB memory stick/card or Ethernet network.

Makino Inc.
Auburn Hills, MI 48326
Sep 28, 2007 Designed for shops manufacturing parts for aerospace, medical, and injection mold markets, SP and U series Wire EDMs feature SurfaceWIZARD(TM) technology that is suited for use in poor flushing conditions where nozzles cannot be sealed on work surface. SurfaceWIZARD is developed for tool steels up to 4 in. thick, eliminates witness lines, supports 0.008 and 0.010 in. dia wires, and maintains part straightness within 5 and 2.5 microns in 1- and 2-pass machining, respectively.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Jun 01, 2007 Integrating B-axis that enables indexing and turn-n-burn applications, Series MD+PRO II features V350 power supply with anti-electrolysis technology and PM4 control that enables full automation from rough to finish machining. Stepped shape capabilities allow multiple parts with different shapes and thickness to be machined without setting specific electrical conditions. Units come with .004-.012 in. wire capable automatic threading and all-axis absolute control.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Nov 14, 2006 Combining MELFA RV-12S 6-axis robot with MD+PRO wire EDM, MD+CELL minimizes need for operator intervention and maximizes unattended running time. Robot provides 12 kg payload and 64-position magazine. MD+PRO comes with .006-.012 in. wire capable automatic threading and all-axis absolute control, which enables accurate positioning without returning to zero after power failure. Integration of optional B-axis during turn-n-burn applications replaces need for secondary and finishing processes.

GF AgieCharmilles
Lincolnshire, IL 60069
Sep 27, 2006 Measuring 100.4 x 128.7 x 101.0 in., ROBOFIL 640cc Wire EDM provides X, Y, Z axis travels of 31.5 x 21.7 x 19.7 in. With CC generator, machine achieves industrial cutting speed of 42 sq-in./hr in tool steel. Digital generator is zero voltage to protect parts against electrolytic effects. Providing max amplitude of 1,200 A, machine features Mechanical Quadrax® design for cutting angles up to 30°. ThermoCut system stretches wire and cuts it under effect of heat.

MC Machinery Systems
Wood Dale, IL 60191
Aug 01, 2006 FA-PS EDM machine features 4-axis linear scales and automatic threading of .002-.012 in. dia wire with start holes from .007 in. dia. Digital FS provides finishing circuit for target surface roughness of 3.0 µin. Ra, and AFC2 enables ±3 µm machining accuracy and .00005 in. circularity error. Full automation from rough to finish machining is provided by Power Master control with stepped shape capability, allowing machining of multiple parts with different shapes and thickness.

Methods Machine Tools, Inc.
Sudbury, MA 01776
Mar 28, 2006 Consisting of programming/probing/cutting software, microfinish power supply/generator, Hirschmann rotary axis, Renishaw probe, and tool clamping system, PCD Edge(TM) System enables users to design tool edge contours on CAD systems. Software provides input masks to facilitate parameter selection, program simulation, design modification, and verification. Rotary axis and software permit adjustment of relief angles on each contour element as well as automatic measuring of 3D PCD tip positions.

MC Machinery Systems
Wood Dale, IL 60191
Nov 16, 2005 Intended for Mitsubishi wire EDMs, Van-TG Power Feed Conversion Kit eliminates need for wire cut and relocation when power feed contact requires rotation. Supplied power feed contact is good up to 100 hr/rotation. Diamond guides, power feed contacts, and flush cups are consolidated to match AF2 and AF3 style machines. Kit is available for Mitsubishi SA, SB, SZ series and HA series machines with AF1 wire threaders, as well as H1/HA, 90C, and 110C models without AF wire threaders.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Aug 11, 2005 Slid-Able Counter Support, Model H4265, incorporates 2 levels for workpiece to rest on and be clamped to. Bottom has removable 6 mm thick base, and is same height of plate that supports workpiece, allowing collision-free clamping. With base removed, workpiece can be held at zero line of machine table. Elongated slot in center of support allows for lateral adjustment of approximately 4½ in. in work zone of machine.

Makino Machine Tool Co.
Mason, OH 45040 9695
May 27, 2005 Series SP uses Wire WIZARDâ„¢ control system powered by Windows® CE, which prompts user through process of programming, set-up, and run. PowerWIZARDâ„¢ adaptive control system controls discharge current and maintains optimum spark gap, while CornerWIZARDâ„¢ geometric control system provides tight control of small internal corner radii. With minimal input from operator, software will output total machining time, consumable costs, and total part cost if hourly rate is applied.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Apr 12, 2005 Incorporating 2 clamping jaws that require only turning of central screw for tightening, H4538 vise provides positive clamping of 1 or 2 independent workpieces in same set-up. Workpiece height ranges are 2.36-3.74 in. and 3.15-4.53 in., with latter height achieved by relocating clamping jaws at higher level. Jaws can be inverted to provide clamping range of 0.79-2.36 in., and removable side stops enable quick alignment of repetitive workpieces.

Methods EDM
Sudbury, MA 01776
Jul 23, 2004 Fanuc iC Series Wire EDM machines incorporate artificial intelligence cutting functions, microfinish power supplies, digital servo systems, linear glass scales, tooling packages, high-pressure flushing, chiller units, and quick-change cartridge filtration systems. Machines have cutting speeds of 31.0 in²./hr with uncoated wire, and 33.6 in²./hr with coated wire. R1 feature monitors number of effective pulses per second and adjusts feed rate accordingly.

Cutting Systems Inc.
Milton, ON L9T 2Y1  Canada
Jul 08, 2004 With concentration of 1:100, Benchmark EDM-RP consists of rust preventative EDM fluid designed for use in wire EDM machines. It prevents build-up of rust and corrosion on work pieces and non-stainless work holders. Non-toxic and safe to use, product will not leave undesirable residue or have any negative effects on cutting efficiency, de-ionizing resin, or conductivity.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Feb 20, 2003 Minifix P-Holders allow variety of ways for small to medium sized electrodes to be held accurately. Four X, Y, and Z references allow 90° indexing of electrodes. Rock Solid Referencing allows ±.0001 in. on/off accuracy. P-Holders are offered in 2.3 and 5.3 in. lengths for each tooling system. Pre-formed copper blanks attach directly to Minifix holders and are offered in variety of sizes, square or round.

Control Co.
Houston, TX 77258 8307
Jan 17, 2003 Electrode Holder includes 21 in. metal arm, 8 in. diameter metal base, and probe holder. Fingertip control raises, lowers, and pivots holder 360 degrees. Arm articulates at 3 points, so electrode always remains vertical. Unit accepts any standard glass, reference, combination, or other electrode; conductivity probe; or temperature probe. Weighted die-cast metal base and spring counterbalance permit fluid movement.

Carbidie
Irwin, PA 15642-4565
Dec 03, 2002 Tungsten-carbide, rectangular EDM blanks are produced with sub-micron grade CD-EDM650 and 15% cobalt binder. Thirty-six sizes range in thickness from 0.070–.405 in. in 20 thousandths of an inch increments, from .4200–.780 in. in 40 thousandths increments and .815, .855, .935, 1.030, 1.285, 1.535, 1.785 and 2.035 in.

Makino Machine Tool Co.
Mason, OH 45040 9695
Sep 04, 2002 The SP43 part-in/part-out production wire-cutting machine handles maximum workload of 1,760 lbs and is able to hold tolerances of ±5 µ. It accommodates wire sizes from .004 to .012 in. diameter and taper cutting capability up to 15 deg. X-, Y-, and Z-axis travel is 18 x 12 x 12.8 in. Wire Wizardâ„¢ control software provides programming, set-up, and operation. It will output total machining time, consumable costs, and total part cost if hourly shop rate is applied.

AGIE USA, Ltd.
Wood Dale, IL 60191
Jul 08, 2002 Designed for general job shop and die/mold applications, Xenon wire-cut EDM features X-Y-Z travels of 13.8 x 9.8 x 8.7 in. and offers ±15° taper in 4.7 in. thick material. SP and SE series of CNC die-sinking EDMs feature full 3 or 4 axis positioning and full orbiting capabilities. SE series includes integrated C-axis for full 4-axis positioning and linear electrode changer (ATC) for greater productivity.