B-TEC Solutions Inc.
Croydon, PA 19021
Aug 23, 2006 Equipped with filtration system and Thermocut threading system, ROBOFIL 440SL handles work pieces up to 47.24 x 27.56 x 15.75 in. with weight up to 3,307 lb. Machine accommodates 15.75 in. Z-stroke fully submerged and features glass scales on all axes to ensure high degree of positioning accuracy. Design of symmetrical XY-UV axes allows machine to cut 30° tapers to full Z-height, fully submerged.

GF AgieCharmilles
Lincolnshire, IL 60069
Jul 18, 2006 Accura-C models of Roboform 350/550 Die Sinker EDMs come with Windows®-based Dynamic Process Control system that provides embedded e-documentation and interactive graphics for machining operations. To counteract effects of pulsation movements in dielectric fluid, C-axis withstands up to 71,116 lb x in.² inertia. This allows precise helicoidal machining with electrodes weighing up to 110 lb. Roboform 550 can handle up to 3,530 lb workpieces that measure 47.24 x 33.46 x 15.75 in. max.

GF AgieCharmilles
Lincolnshire, IL 60069
Feb 15, 2006 Working with 2 spools of wire from 0.00078-0.013 in. dia., Robofil 2050TW features glass scales that measure increments down to .05 mm. In addition to thermo-stabilization, machine incorporates digital generator that provides surface finish as fine as Ra .05 mm in carbide. Mobile console lets end user monitor unit close to work area, while Windows XP® and Twin Wire software technology are implemented into controls. Unit machines workpieces up to 39.98 x 20.08 x 10.24 in.

Makino Machine Tool Co.
Mason, OH 45040 9695
Aug 11, 2005 EDGE2 Ram EDM Machine is capable of burning holes as small as 0.0012 in. using tungsten rods that are 0.008 in. in diameter. With sapphire die guides as small as 0.0008 in., length-to-diameter ratios of 10:1 and 15:1 are achievable. Machine can be converted from fine hole function to standard Ram EDM functions in less than 5 min without changing dielectric fluid. It is available with 8, 16, or 24 station ATC, capable of changing electrodes as small as 0.004 in. dia.

Makino Machine Tool Co.
Mason, OH 45040 9695
May 27, 2005 Series SP uses Wire WIZARDâ„¢ control system powered by Windows® CE, which prompts user through process of programming, set-up, and run. PowerWIZARDâ„¢ adaptive control system controls discharge current and maintains optimum spark gap, while CornerWIZARDâ„¢ geometric control system provides tight control of small internal corner radii. With minimal input from operator, software will output total machining time, consumable costs, and total part cost if hourly rate is applied.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
May 13, 2005 Series HV 2D Hybrid Processing Machine's beam path is highly stable, and an 11.8 in. z-axis stroke offers expanded application range. Diamond Soft® CAD/CAM software decreases setup and processing time and reduced secondary operations for faster turnaround. Other features include faster processing speeds, increased machine tool rigidity, and cutting-edge servo control system.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Mar 15, 2005 Wire EDM Model FA10S features programmable flushing system, fine finish power supply, and non-isolated workpiece table. Sinker EDM Model EA12V includes multi-position work tank, which allows operator to set up while circulating dielectric fluid. ESPER II software offers multiple programs for measuring, power settings for burning, and orbital data for finishing. High-speed Model HC-658 VMC combines machining of mold steels and multi-purpose design for graphite machining.

Makino Machine Tool Co.
Mason, OH 45040 9695
Feb 10, 2005 Model UP32i features Crystal Machining Circuit that provides surface finishes down to 3 µin. Ra with no special tooling, jigs, or fixtures. Hardened materials can achieve surface finishes up to 0.5 micron Ry for workpiece size up to 31.1 x 26.4 x 8.7 in. Automatic threading is possible for start holes as small as 0.19 in. diameter. Machine features X/Y/Z travels of 14.7 x 10.6 x 8.7 in. and taper angle of ±15°. WireWIZARDâ„¢ OS automatically selects optimum machining conditions.

Makino Machine Tool Co.
Mason, OH 45040 9695
Sep 29, 2004 Standard on EDNC Series and EDGE Series machines with MGH controller, Super Spark IIâ„¢ power supply adjustment option can reduce part finishing time by up to 20%, regardless of shape, size, or cavity depth. Installation, training, prove-out, and data documentation are included.

Agie Ltd.
Lincolnshire, IL 60069
Sep 15, 2004 Agietron Advance 4 features stationary table that can be crane-loaded with large workpiece weighing up to 2,000 lb. Integrated 15-station tool changer offers individual electrode weight capacity of 48 lb for long runs of automated production. Measuring 81 x 71 x 105 in., plug-and-play machine includes precison ground ball screws and servo with 0.000005 in. resolution.

GF AgieCharmilles
Lincolnshire, IL 60069
Sep 15, 2004 Fully-automatic Model HD 30CNC is capable of drilling holes with diameters from 0.012-0.120 in. Three-axis numerical control facilitates programming for fully unattended machining. Suited for hard materials such as hardened steel and carbide, machine offers maximum XYZ travels of 7.8 x 7.8 x 11.8 in. and handles workpieces up to 661 lb.

GF AgieCharmilles
Lincolnshire, IL 60069
Sep 15, 2004 Roboform 23 implements offline Sinker Programming System, which allows operator or mold designer to program complex die sinking applications with a few mouse clicks. To ensure accuracy throughout operation, X, Y, and Z axes all include .5 mm glass scales. When using copper to steel technology, machine offers surface finish to .1 RA µm. It features travels up to 13.8 in. on X-axis and 9.8 in. on Y and Z axes.

Beaumont Machine
Milford, OH 45150
Sep 14, 2004 Series FH Six-Axis Fast Hole EDM Machines separate tilting A axis from table-mounted B rotary axis, creating unobstructed work area. They include remote diagnostics, 3,000 rpm spindle, communications portal, 15 in. LCD screen, and remote pendant. All machines utilize Siemens 840 Di CNC controls as well as Siemens drives and motors, which feature absolute encoders to insure position is never lost.

Makino Machine Tool Co.
Mason, OH 45040 9695
Jul 22, 2004 Horizontal Model UPJ-2 can automatically thread 0.00078 in. wire through 0.0027 in. diameter start hole with 0.0059 in. pitch. Machine is enclosed within Thermal Guardâ„¢ temperature system, which helps control temperature inside covers to within 1°F. X, Y, and Z-axis travels are 7.87 x 7.87 x 2.36 in., with U and V-axis traveling ±0.394 in. Machine includes Windows CE® OS, touch-panel 15 in. LCD, and Ethernet interface to support utilization of network.

Ona America, Inc.
Dayton, OH 45402
Jun 10, 2004 Fixed-bed, 5-axis Model AE 300 features fixed clamping system so that weight of workpiece rests directly on frame. Programs are automatically produced after questions are answered regarding workpiece material, part thickness, and wire diameter. Expert Erosion System controls cutting process and modifies power supply when cutting complex parts. Machine includes conversational CNC, paper cartridge filtering system, and wire feed system that handles up to 100 lb spools.

Ona America, Inc.
Dayton, OH 45402
May 19, 2004 Model DB 300 Electrical Discharge Machine (EDM) incorporates high-speed pulse technology based on accelerated head action and servomotor control. CNC incorporates technology tables specific to machining of ribs, while automatic program generation produces best-suited program for rib or cavity being machined. Able to operate 24/7 in unattended mode, Expert Erosion System controls entire machining of workpiece from roughing to final finishing.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Mar 11, 2004 Model H80R.NC integrated A-axis, for horizontal use on wire EDMs, uses Fanuc encoder which measures 1 million pulses per revolution. Encoder is mounted directly to axis spindle to ensure optimal accuracy. Axis housing is made from single block of corrosion-resistant stainless steel and precision ground to axis.

Methods EDM
Sudbury, MA 01776
Dec 23, 2003 Beaumont Fast Hole Series 6-axis EDMs drill holes as small as .018 in. dia in high-strength-alloy parts. Available with 40 and 60 in. X-axis travels, FH40 and FH60 are VMC-style machines with Siemens encoder-equipped motors and drives for simultaneous 5-axis positioning of parts. Machines are equipped with 3,000 rpm spindle, 65 A power supply, and tool-change counter. Swiveling heads allow up to 120° travel on A axis and 360° on B axis.

Makino Machine Tool Co.
Mason, OH 45040 9695
Aug 08, 2003 Model SP64 includes full-function hand box with LCD display, 78 ipm feed rate, and auto-threading system with V Guides. Additional offerings include 0.1 micron dual feedback system with digital generator and integrated dielectric chiller. Unit has X, Y, Z axis machining range of 25.6 x 15.74 x 16.2 in. and max work size of 44 x 32 x 16.5 in. It also incorporates Wire Wizardâ„¢ control, PVGâ„¢ Process Control Technology, and Quick Connectâ„¢ auto-threading technologies.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Aug 01, 2003 Roku-Roku GR-658N Super Hybrid features 12-position tool changer, 5-position decimal input, 320 MB flashcard with Ethernet protocol, and 32,000 rpm spindle. Full enclosure confines dust to machining area, keeps it suspended via intermittent air blasts, then evacuates it. Dual way and steel ball screw covers protect against excessive machine tool wear. Pneumatic counter balancers provide smooth, accurate movement during high velocity contouring and drilling.