GF AgieCharmilles
Lincolnshire, IL 60069
Sep 20, 2006 ROBOFIL 240 Med-Pack wire EDM contains smart wire threading, integrated collision protection, and linear glass scales for accuracy. Machine features titanium and stainless steel cutting technology with max taper cutting of 30º, and filtration system for maintaining clean dielectric. Options include B-axis for cutting saw guides and medical or surgical tools, and automation kit that allows for unattended operations through integration with robot.

Makino Machine Tool Co.
Mason, OH 45040 9695
Sep 18, 2006 Providing surface finish quality of 0.000024 in. Ry, EDAC1 micro EDM Ram achieves position and pitch accuracy of ±0.00004 in. Machine features Z-axis thermal stabilizer, XYZ travel of 8.66 x 7 x 8.66 in., table size of 13.77 x 9.85, and C-axis head designed to maintain indexing accuracy of ±2 arc-sec. Maximum electrode weight is 11 lb, while maximum work piece weight is 110 lb. Measuring 45.70 x 73.60 x 90.20 in., machine includes thermal isolation and heat removal systems.

Agie Ltd.
Lincolnshire, IL 60069
Sep 18, 2006 Agiecut Progress v4 processes workpieces measuring up to 51 x 39.4 x 19.7 in. and weighing up to 6,600 lb while achieving surface finishes to 0.8 µm Ra with one cut. Wire guides thread in 15 sec and permit threading of all wire sizes and types enabling taper cutting of ±30°. System also provides real-time detection of workpiece cross-section and automatically optimizes generator power.

Agie Ltd.
Lincolnshire, IL 60069
Sep 18, 2006 Vertex 2, 2F, 3, and 3F models feature IPG-V generator, which delivers fine spark gap for optimal part geometry and surface finishes down to 0.05 µm Ra with no white layer in continuous operation. Vertex 2F is equipped with Agievision 5 control based on Windows XP platform and powered by dual Pentium M processors, 40 GB hard drive, and 512 MB RAM, which provides 3D graphics, real-time adjustments, and direct-select activity bars. Vertex 2F accepts wire diameters of 0.001-0.013 in.

B-TEC Solutions Inc.
Croydon, PA 19021
Aug 23, 2006 Equipped with filtration system and Thermocut threading system, ROBOFIL 440SL handles work pieces up to 47.24 x 27.56 x 15.75 in. with weight up to 3,307 lb. Machine accommodates 15.75 in. Z-stroke fully submerged and features glass scales on all axes to ensure high degree of positioning accuracy. Design of symmetrical XY-UV axes allows machine to cut 30° tapers to full Z-height, fully submerged.

MC Machinery Systems
Wood Dale, IL 60191
Aug 01, 2006 FA-PS EDM machine features 4-axis linear scales and automatic threading of .002-.012 in. dia wire with start holes from .007 in. dia. Digital FS provides finishing circuit for target surface roughness of 3.0 µin. Ra, and AFC2 enables ±3 µm machining accuracy and .00005 in. circularity error. Full automation from rough to finish machining is provided by Power Master control with stepped shape capability, allowing machining of multiple parts with different shapes and thickness.

GF AgieCharmilles
Lincolnshire, IL 60069
Jul 18, 2006 Accura-C models of Roboform 350/550 Die Sinker EDMs come with Windows®-based Dynamic Process Control system that provides embedded e-documentation and interactive graphics for machining operations. To counteract effects of pulsation movements in dielectric fluid, C-axis withstands up to 71,116 lb x in.² inertia. This allows precise helicoidal machining with electrodes weighing up to 110 lb. Roboform 550 can handle up to 3,530 lb workpieces that measure 47.24 x 33.46 x 15.75 in. max.

Mikron
Lincolnshire, IL 60060-4224
Jun 28, 2006 Built on polymer concrete base, HSM 300 GraphiteMaster features heavy-duty spindle with ceramic-hybrid bearing offering rotating speeds up to 30,000 rpm. System is equipped with 18-position tool changer and can be upgraded to 27 positions. Zero-play linear guides and drive spindles ensure precise positioning with axis acceleration rates up to 1.7 G. Additional features include Heidenhain iTNC530 control system, digital drive technology, and dust extraction system.

Methods Machine Tools, Inc.
Sudbury, MA 01776
Mar 28, 2006 Consisting of programming/probing/cutting software, microfinish power supply/generator, Hirschmann rotary axis, Renishaw probe, and tool clamping system, PCD Edge(TM) System enables users to design tool edge contours on CAD systems. Software provides input masks to facilitate parameter selection, program simulation, design modification, and verification. Rotary axis and software permit adjustment of relief angles on each contour element as well as automatic measuring of 3D PCD tip positions.

GF AgieCharmilles
Lincolnshire, IL 60069
Mar 16, 2006 Roboform 550 series die-sinking EDM accommodates workpieces up to 47.24 x 33.46 x 15.75 in., weighing up to 3,530 lb. It incorporates interactive graphics and embedded e-documentation. DPControl suggests electrode undersize, rationalizes number of electrodes needed, and organizes job sequencing according to preset priorities. Machining status information is transmitted to operator via SMS and reports are created for job evaluation.

GF AgieCharmilles
Lincolnshire, IL 60069
Feb 15, 2006 Working with 2 spools of wire from 0.00078-0.013 in. dia., Robofil 2050TW features glass scales that measure increments down to .05 mm. In addition to thermo-stabilization, machine incorporates digital generator that provides surface finish as fine as Ra .05 mm in carbide. Mobile console lets end user monitor unit close to work area, while Windows XP® and Twin Wire software technology are implemented into controls. Unit machines workpieces up to 39.98 x 20.08 x 10.24 in.

MC Machinery Systems
Wood Dale, IL 60191
Nov 16, 2005 Intended for Mitsubishi wire EDMs, Van-TG Power Feed Conversion Kit eliminates need for wire cut and relocation when power feed contact requires rotation. Supplied power feed contact is good up to 100 hr/rotation. Diamond guides, power feed contacts, and flush cups are consolidated to match AF2 and AF3 style machines. Kit is available for Mitsubishi SA, SB, SZ series and HA series machines with AF1 wire threaders, as well as H1/HA, 90C, and 110C models without AF wire threaders.

GF AgieCharmilles
Lincolnshire, IL 60069
Nov 14, 2005 ROBOFORM 350 and 550 utilize GammaTEC to meet quality, finish, and time requirements in modification manufacturing portion of design process. Maintaining surface quality of molds, use of GammaTEC results in minimal electrode wear, avoiding need for hand polishing. This technology shortens discharge ignition time, resulting in increased frequency of erosive discharges; accelerates EDM-Process; and produces homogeneous diffusion of spark energy.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Aug 11, 2005 Slid-Able Counter Support, Model H4265, incorporates 2 levels for workpiece to rest on and be clamped to. Bottom has removable 6 mm thick base, and is same height of plate that supports workpiece, allowing collision-free clamping. With base removed, workpiece can be held at zero line of machine table. Elongated slot in center of support allows for lateral adjustment of approximately 4½ in. in work zone of machine.

Makino Machine Tool Co.
Mason, OH 45040 9695
Aug 11, 2005 EDGE2 Ram EDM Machine is capable of burning holes as small as 0.0012 in. using tungsten rods that are 0.008 in. in diameter. With sapphire die guides as small as 0.0008 in., length-to-diameter ratios of 10:1 and 15:1 are achievable. Machine can be converted from fine hole function to standard Ram EDM functions in less than 5 min without changing dielectric fluid. It is available with 8, 16, or 24 station ATC, capable of changing electrodes as small as 0.004 in. dia.

Makino Machine Tool Co.
Mason, OH 45040 9695
May 27, 2005 Series SP uses Wire WIZARDâ„¢ control system powered by Windows® CE, which prompts user through process of programming, set-up, and run. PowerWIZARDâ„¢ adaptive control system controls discharge current and maintains optimum spark gap, while CornerWIZARDâ„¢ geometric control system provides tight control of small internal corner radii. With minimal input from operator, software will output total machining time, consumable costs, and total part cost if hourly rate is applied.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
May 13, 2005 Series HV 2D Hybrid Processing Machine's beam path is highly stable, and an 11.8 in. z-axis stroke offers expanded application range. Diamond Soft® CAD/CAM software decreases setup and processing time and reduced secondary operations for faster turnaround. Other features include faster processing speeds, increased machine tool rigidity, and cutting-edge servo control system.

Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Apr 12, 2005 Incorporating 2 clamping jaws that require only turning of central screw for tightening, H4538 vise provides positive clamping of 1 or 2 independent workpieces in same set-up. Workpiece height ranges are 2.36-3.74 in. and 3.15-4.53 in., with latter height achieved by relocating clamping jaws at higher level. Jaws can be inverted to provide clamping range of 0.79-2.36 in., and removable side stops enable quick alignment of repetitive workpieces.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Mar 15, 2005 Wire EDM Model FA10S features programmable flushing system, fine finish power supply, and non-isolated workpiece table. Sinker EDM Model EA12V includes multi-position work tank, which allows operator to set up while circulating dielectric fluid. ESPER II software offers multiple programs for measuring, power settings for burning, and orbital data for finishing. High-speed Model HC-658 VMC combines machining of mold steels and multi-purpose design for graphite machining.

Makino Machine Tool Co.
Mason, OH 45040 9695
Feb 10, 2005 Model UP32i features Crystal Machining Circuit that provides surface finishes down to 3 µin. Ra with no special tooling, jigs, or fixtures. Hardened materials can achieve surface finishes up to 0.5 micron Ry for workpiece size up to 31.1 x 26.4 x 8.7 in. Automatic threading is possible for start holes as small as 0.19 in. diameter. Machine features X/Y/Z travels of 14.7 x 10.6 x 8.7 in. and taper angle of ±15°. WireWIZARDâ„¢ OS automatically selects optimum machining conditions.