Hirschmann Engineering USA, Inc.
Elgin, IL 60123
Sep 03, 2009 Attached to RAM of any EDM sinker machine, EDtapper can add tapped/threaded hole into hardened steel without requiring lead screw. It converts 2-axis vertical movement to orbital movement, forming entire depth of thread in one orbital cycle. Featuring up to 1/8 in. horizontal movement in 0.001 in. increments, 2 positions for electrode attachment are available: orbital fixed angular movement for threads, and orbital and rotating about its axis for circular symmetrical shapes.

GF AgieCharmilles
Lincolnshire, IL 60069
Jan 13, 2009 AT Spirit 4 OFS is constructed with opening on work table that allows 9.54 in. tall parts to sit inside dielectric tank. Opening can be self-contained in machine or configured to go through casting and foundation for extra long tube or pipe applications. Manual-centering mode centers electrode in existing cavity, while C-axis integration enables rotation, indexing, and complex erosion. Machine incorporates 104 A APG generator and 15-position electrode magazine in work tank.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Nov 05, 2008 ED6000S CNC small hole EDM drill equipped with Mitsubishi MELFA Robot that controls 20-or 40-position Automatic Electrode Changer (AEC) and 10-position Guide Changer for quick tool changing during production. It features M730 Series control, Windows XP-based, 15 in. touchscreen, and constant processing circuit (CPC) that improves wear characteristics of electrodes. Unit's power supply offers electrical power setting adjustments including on-time, off-time, and IP settings.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Oct 13, 2008 Accommodating various machining needs, BA24 has compact head design that promotes nozzle accessibility to stepped workpieces and clamping fixtures. Flat plate type power feed terminal design simplifies replacement/indexing, while Power Master 4 control enables full automation from rough to finish machining. Unit offers X/Y/Z travel dimensions of 23.6 x 15.7 x 12.2 in. with 4-sided work table. It comes with .004-.012 in. wire capable automatic threading and all-axis absolute control.

Methods EDM
Sudbury, MA 01776
Aug 14, 2008 Employing twin AC servo wire tensioning system and auto wire feed system, iMed uses 0.004-0.012 in. standard brass wire and is configured for continuous-duty production of aerospace components, medical instruments, and implants. Components include heavy-duty anti-electrolysis power supply, inverter-controlled DI chiller, AC servo-controlled water level for work tank, and CNC controller. Cutting technology optimizes precision and cutting speed under varying conditions.

Makino Inc.
Auburn Hills, MI 48326
Aug 12, 2008 DUO Series includes dual wire guide options as well as dual spark generator technology. Dual high-pressure (290 psi) flush pumps and dual anchored ball screws are also included. Respectively, DUO43 and DUO64 feature X/Y/Z axis travels of 17.7 x 12.0 x 12.6 in. and 25.6 x 15.7 x 16.5 in. While DUO43 accommodates max workpiece size of 27.9 x 22.0 x 11.8 in. and payloads to 1,764 lb, DUO64 holds up to 35.8 x 26.0 x 15.7 in., 2,200 lb workpieces.

YCI, Inc.
Santa Fe Springs, CA 90670
Jul 15, 2008 Along with rigid box structure base, V500 and V650 employ THK linear guideways, C1 class ballscrews with cryogenic treatment, and ac servo motor to promote cutting precision. Both utilize Windows XP-Embedded control OS and incorporate 15 in. TFT touchscreen, as well as RTX real-time extension software. Threading is done directly at break point, with no need to return to starting point upon wire breakage. With double door design, V650 is capable of reaching 320 mm²/min.

Agie Charmilles Corp
Lincolnshire,, IL 60069-4224
Apr 09, 2008 Able to handle .15-.30 mm wire diameters, CUT 20 is constructed with T-shaped base frame that permits loading of large and heavy workpieces. Compact and rigid structure, along with glass scale on X and Y axes, lends to positioning accuracy and repeatable results. Made network-ready via its Windows XP-based HMI, system utilizes Speed technology package that promotes performance for jobs with 1-3 cuts, achieving Ra .60-.35 µm surface finishes.

MC Machinery Systems
Wood Dale, IL 60191
Jan 09, 2008 Equipped with M700 Series control with 15 in. touch screen display, FA Advance Wire EDM uses keyboard and mouse for CAD/CAM operation. 3D CAD can import Parasolid files, extract 3D model contours, and create NC data directly within control, while 2D CAM helps import DXF and IGES files, revise geometry, or define additional paths. Using 3D adaptive EDM control to analyze 3D data and recognize shape characteristics, machine virtually eliminates transition lines in stepped workpiece areas.

Methods Machine Tools, Inc.
Sudbury, MA 01776
Dec 03, 2007 Constructed with thermally insulated cast Meehanite base, iD Series accommodates 0.010 in. round diamond wire guides as well as guides for 0.004-0.012 in. wire. Heavy-duty 1.26 in. ball screws for X and Y axes are double-anchored and encapsulated in bellows style covers to prevent contamination. Machines are equipped with 310iS-WA CNC control with Windows® OS, 15.1 in. LCD touch screen, and ability to transfer program through USB memory stick/card or Ethernet network.

Makino Inc.
Auburn Hills, MI 48326
Sep 28, 2007 Designed for shops manufacturing parts for aerospace, medical, and injection mold markets, SP and U series Wire EDMs feature SurfaceWIZARD(TM) technology that is suited for use in poor flushing conditions where nozzles cannot be sealed on work surface. SurfaceWIZARD is developed for tool steels up to 4 in. thick, eliminates witness lines, supports 0.008 and 0.010 in. dia wires, and maintains part straightness within 5 and 2.5 microns in 1- and 2-pass machining, respectively.

Ona America, Inc.
Dayton, OH 45402
Jul 23, 2007 Custom built FlexPro Series EDM machines use modular components, allowing customers to design them with specifications and options that match their work. Options include single or dual heads, C-axis and tool changer options, and 50 combinations of XYZ axes travels up to 118 in., as well as 100, 200, or 400 A power supplies. Able to run unattended, machines feature fixed bed holding up to 55,000 lb and cast iron meehanite modules.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Jul 05, 2007 Along with FP120V power supply, EA28V features 3-sided drop tank design as well as fill/drain system that keeps tank height and fluid levels constant. Programmable fluid circulation can be used at zero tank height for optimal thermal stability during job setup and removal, and triple-filter system configuration enables each filter to be changed without interruption to machining process. Automation-ready system comes with 2 pumps to maintain tank fill and work-tank circulation.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Jun 01, 2007 Integrating B-axis that enables indexing and turn-n-burn applications, Series MD+PRO II features V350 power supply with anti-electrolysis technology and PM4 control that enables full automation from rough to finish machining. Stepped shape capabilities allow multiple parts with different shapes and thickness to be machined without setting specific electrical conditions. Units come with .004-.012 in. wire capable automatic threading and all-axis absolute control.

Makino Machine Tool Co.
Mason, OH 45040 9695
Feb 01, 2007 Equipped with WireWIZARD(TM) CNC and EZ-Cut(TM) advanced machining technology, Model SP43 handles workpieces up to 1,760 lb and uses wires from 0.004-0.012 in. dia. With HEAT High Energy Applied Technology, machine minimizes cutting times while holding tolerances of straightness to 0.0005 in. with 1 pass and 0.0002 in. with 2 passes. Results are achieved in poor flushing conditions, non-sealed nozzle applications, on uneven surface thicknesses, and on parts up to 6 in. tall.

Mitsubishi EDM/MC Machinery Systems, Inc.
Wood Dale, IL 60191
Nov 14, 2006 Combining MELFA RV-12S 6-axis robot with MD+PRO wire EDM, MD+CELL minimizes need for operator intervention and maximizes unattended running time. Robot provides 12 kg payload and 64-position magazine. MD+PRO comes with .006-.012 in. wire capable automatic threading and all-axis absolute control, which enables accurate positioning without returning to zero after power failure. Integration of optional B-axis during turn-n-burn applications replaces need for secondary and finishing processes.

GF AgieCharmilles
Lincolnshire, IL 60069
Nov 10, 2006 Die sinking ROBOFORM 350 MicroTEC incorporates discharge circuitry that enables EDM power to be modulated, maximizing material removal while allowing reduced electrode undersize of less than or equal to 0.0002 in. Double thermostabilization system prevents impact of temperature variations, while Accura-C C-axis ensures positioning accuracy down to 3.6 arc sec. DPControl suggests ideal electrode undersize and rationalizes number of electrodes necessary for effective machining.

MC Machinery Systems
Wood Dale, IL 60191
Nov 03, 2006 Suited for diverse applications, Model ED-2000NC features 5-axis design with C-axis ranges from 50-800 rpm. PLC and Motion Control System with 2-axis linear scales includes touch-screen with manual drive, positioning, e-conditioning, and program editing screens. Machine options include automatic 8-position electrode changer with auto-length sensing and tilt and rotary indexing for multi-angle hole applications.

GF AgieCharmilles
Lincolnshire, IL 60069
Oct 27, 2006 Roboform 350 and 550 utilize Windows-based Dynamic Process Control (DPControl) system, which provides graphics to illustrate all machining operations and electronic manuals that let operator receive information about current function in manufacturing process. DPControl also suggests ideal electrode undersize, rationalizes number of electrodes needed, and organizes job sequencing according to preset priorities. Roboform 550 handles workpieces up to 3,530 lb.

GF AgieCharmilles
Lincolnshire, IL 60069
Sep 27, 2006 Measuring 100.4 x 128.7 x 101.0 in., ROBOFIL 640cc Wire EDM provides X, Y, Z axis travels of 31.5 x 21.7 x 19.7 in. With CC generator, machine achieves industrial cutting speed of 42 sq-in./hr in tool steel. Digital generator is zero voltage to protect parts against electrolytic effects. Providing max amplitude of 1,200 A, machine features Mechanical Quadrax® design for cutting angles up to 30°. ThermoCut system stretches wire and cuts it under effect of heat.