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Controls & Controllers -> Machine Controls & Controllers -> Batching & Mixing Controls & Controllers


Batching & Mixing Controls & Controllers




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Batch Processing Controller  automates dosing and dispensing.

Batch Processing Controller automates dosing and dispensing.

Scaletron Industries, Ltd.    Plumsteadville, PA 18949
Aug 22, 2014 By automating batch-out processing, Model 1020-B™ eliminates need for operator to visually monitor dosing and dispensing processes. Controller monitors single channel using loop-powered, programmable output of 4-20 mA. Overall system accuracy is 0.1–0.25% FS capacity. Recommended for use with drum, tank, platform, and stainless steel platform scale bases, controller operates using 6-button panel with indicator lights and provides accurate readings to 5 digits on 2-line, backlit, alphanumeric LCD.

Transmitter supports batch controller capabilities.

Transmitter supports batch controller capabilities.

GF Piping Systems    Tustin, CA 92780-7258
Apr 02, 2013 Signet 9900 Transmitter (Generation II) supports multiple parameters, including flow, pH/ORP, conductivity/resistivity, salinity, temperature, pressure, level, and 4–20 mA signals, and batch systems. In addition to saving up to 10 batch sizes, capabilities include customizable batch names, entry of K-factors for each batch, confirmation for preventing accidental batch starts, manual batch feature for topping off, override batch size function, and batch count indicator.

Batch Controller minimizes waste while improving quality.

Mettler-Toledo International Inc.    Greifensee 8606  Switzerland
Dec 20, 2012 Eliminating rework and maximizing efficiency, IND780batch is intended to serve small- to mid-sized batching operations. Rugged unit can execute recipes that utilize up to 4 scales at once, and each controller can store up to 1,000 recipes with up to 999 hand-added materials in each. To eliminate errors, interface guides operators through each recipe. Also, automatic batch recordkeeping throughout production process facilitates tracking and tracing.

Batch Controller ensures exact dispensing.

Batch Controller ensures exact dispensing.

Endress+Hauser    Greenwood, IN 46143
May 17, 2011 Designed to provide precise sensing and dispensing of liquids into container or process vessel, Model RA33 monitors flow, temperature, and density; controls valves and pumps; and dispenses exact amount requested by programmed recipe. Unit can work with single valve and pump in automatic or manual mode, or with 2 valves for 2-stage batching. Error diagnostics detect leakage, fill deviation, and no-flow conditions. Suited for wall, panel, or DIN rail mounting, controller operates from -4 to 140°F.

Automatic Sampler Controller consolidates plant operations.

Automatic Sampler Controller consolidates plant operations.

Sentry Equipment Corp.    Oconomowoc, WI 53066
Jun 09, 2010 Consolidating 50+ controller designs, Model SBC can control every automatic sampler in Sentry's product line. Stand-alone sampler controller offers intuitive operator interface as well as local and remote operating modes. This dedicated logic control system, designed for use with Sentry samplers in general-purpose environment, installs with few connections and offer Quick Start screen to guide operator through setup. Customization is possible via various sampling options.

Controller measures vapor recovered from light hydrocarbons.

Emerson Process Management, Rosemount Div.    Chanhassen, MN 55317
Aug 19, 2009 Coupled with Micro Motion® Coriolis meter, DL8000 Preset Controller measures vapor recovery mass as well as delivered mass, and computes net value for delivery of product. This enables terminal to charge customers only for product received, resolving batch control requirements for liquid custody transfer applications. Housed in explosion-proof enclosure with optical signal isolation, DL8000 can also calibrate, measure, and control up to 6 additives as they enter product stream.

Preset Controller measures flow of hydrocarbon liquids.

Preset Controller measures flow of hydrocarbon liquids.

Emerson Process Management    Austin, TX 78754
Jan 10, 2008 DL8000 microprocessor-based batch delivery controller calculates flow for custody transfer using average measured product flow rates, measured temperature, pressure, and density to achieve measurement of flow at standard conditions. Double-precision math computations are enabled by Fisher® ROC-Series remote operations controller technology. Unit can be configured for different batch loading applications using ROCLINK(TM)800 software and is fully programmable for PLC tasks.

Closed-Loop Ratio Controller regulates 2-stream blending.

Closed-Loop Ratio Controller regulates 2-stream blending.

Jiskoot, Inc.    Houston, TX 77014
Nov 08, 2007 InSpec 3-term PID controller offers flexible solution for 2-stream controlled rate, or wildstream, blending and analyzer trim applications. Designed with self-tuning algorithm to optimize blending performance at fastest achievable rate, product provides user interface with operator prompting and hot keys to display key parameters or alarms. Up to 20 user-defined recipes can be configured and stored for instant recall, and recipes may also be entered on demand.

Length/Process Control System has built-in batch control.

Length/Process Control System has built-in batch control.

Versa Machinery    Elkhart, IN 46516
May 23, 2007 Used for time-based cutting, LC-2000 can measure products using encoder with measuring wheel and can also be wired to stop existing Puller when batch is completed or activate visual/audible alarm when batch is done. Internal batch control system lets operator preset batch quantity and repeat batch either automatically or via pushbutton actuation. Able to be used with any extrusion/profile cutter, system uses LEDs to display cut length, line speed, and cut rate.

Flow Indicators suit analog signal applications.

Flow Indicators suit analog signal applications.

Dwyer Instruments, Inc.    Michigan City, IN 46361
Nov 21, 2006 Accepting all standard process signals such as 4-20 mA, 1-5 V, and 0-5 V, Series FIV flow rate/totalizer/batch controllers feature 7-segement LED display that provides 4½ digits of flow rate and 6 digits of total. For applications requiring more than display of rate or total, meters can be equipped with 2 relays and 4-20 mA retransmission output. Relays can also be used for alarming based on flow rate or for batch controlling based on flow total.

Weigh Batch Controller System delivers accurate dosing.

Weigh Batch Controller System delivers accurate dosing.

Vibra Screw    Totowa, NJ 07511
May 31, 2006 Featuring RL 920i(TM) technology, Weigh Batch Controller System incorporates soft-touch keyboard with back-lit LCD display, with 10 user-defined and 14 pre-set functions. Unit can operate in both gain-in-weight and loss-in-weight modes and provides automatic refill or bag change functions in loss-in-weight mode. With rugged SS enclosure, it automatically transfers in multi-speed batch processing, supporting both bulk speed and dribble speed.

Batch Controller uses multifunctional system architecture.

Batch Controller uses multifunctional system architecture.

Hoffer Flow Controls, Inc.    Elizabeth City, NC 27909
Jul 29, 2004 Nova-Flow Batch Controller provides local display and transmits flow data for control capability. Plug-n-flow computer also provides for single and dual stage batching processes for use on liquids and gases requiring temperature, pressure, and compressibility compensation. Unit features LED backlit display, capable of showing 4 parameters simultaneously, and 8 expansion slots that accommodate electronic modules for I/O and communications options.

Flow Monitor/Batch Controllers work with flow meters.

Flo-tech, Div. of Racine Federated Inc.    Racine, WI 53404
Jan 30, 2004 Model HPD-FEM provides flow rate, total, or ratios. Outputs can be programmed to perform limit, warning, or alarm functions. Model HPD-FEMA has 4-20 mA output to track data remotely, while Model HPD FEM A2 has 2 channels to monitor dual flows. Model HPD-BAC features 9 programmable batch amounts, batch counter and totalizer, and batch error compensator. Two relays for solenoid VA control are provided, as is 4-20 mA batch fill indicator. Model HPD-BAC-E is 110 Vac-powered with NEMA 12/13 enclosure.

Formula Batch Controller does not require use of PLC.

Formula Batch Controller does not require use of PLC.

United Control Systems, Inc.    Princeton, NJ 08540
Jul 21, 2002 Model F805-F runs multiple formulas with multiple ingredients. Each of 200 stored formulas can have 30-step sequences to control 5 ingredient supply bins. Two-speed filling with jog feature controls each ingredient. Ingredients and formulas are identified alpha-numerically. Data acquisition features A/D conversion with rolling average calculations for 200 weighing results per second. Color touch screen display or RS-232 port provides for set-up and operation.

Flow Instruments can work without external power.

Barton Instrument Systems, LLC    City Of Industry, CA 91749-1882
May 29, 2002 Compact Access® Series includes BA200 rate totalizer, BA212 heat calculator, and intrinsically safe BA214 batch controller. Suitable for remote locations, models include battery, loop, and dc powered versions. All models interface with turbine, positive-displacement, and paddlewheel flowmeters, making them suitable for pipeline and irrigation applications. Each has large LCD, front panel controls, and menu-driven programming for quick and easy setup.

Batching Controller has fieldbus interface capabilities.

Batching Controller has fieldbus interface capabilities.

A & D Weighing    Milpitas, CA 95035
May 06, 2002 AD-4402 can be used as stand-alone batching unit or part of multi-function system. RS-485 interface allows up to 32 controllers to be networked to PLC, PC, or equipment supporting Modbus. Eleven outputs and 11 inputs can be set up using one of 50 pre-programmed function codes. Controller has internal resolution of 1,000,000 counts, maximum display resolution of 16,000 counts, and A/D conversion rate of 100 times per second.

Batch Controller works with pulse-producing flow meters.

Trimec USA    San Ramon, CA 94583
May 01, 2002 Ecobatch IP66 operates with PD, turbine, mass, and magnetic style flow meters. Ac/dc-powered controller can be field or panel mounted. Two control relays provide staged control of batch, PIN protection, missing pulse detection, multi-controller networking, logging of accumulative total, and totalization of number of batches. Scrolling prompts display operation, alarm, and error conditions. Programming prompts guide user through set-up routine directly through front panel.

Batch Controller handles liquids and gases.

Batch Controller handles liquids and gases.

Hoffer Flow Controls, Inc.    Elizabeth City, NC 27909
Apr 10, 2002 Nova-Flow provides local display, transmits flow data for control, and provides for both single and dual stage batching processes on liquids and gases requiring temperature, pressure, and compressibility compensation. Batching methods available include manual, auto, auto-continue and remote batching using standard Modbus protocol. Manual, timed, compensated, and auto prewarn methods are available for dual stage batching processes.

Mass Flow Meters offer integral batch control.

Mass Flow Meters offer integral batch control.

Fluid Components Intl.    San Marcos, CA 92069 5115
Feb 05, 2002 FlexCOR(TM) CMF Series features ASIC design and processes multi-parameter information including mass flow, volumetric flow, density, temperature and fraction-flow. Series comes in 5 flow sizes ranging from 1/16 to 2 in. Measuring range can be as low as 0.1 lbs/min with CMF-A to over 1900 lbs/min with CMF-F. Designed with continuous, seamless tube, CMF units withstand pressure loads up to 6760 psig. All sensors are intrinsically safe to Ex ia IIC.

Weigh Batch Controller has up to 100 groups of set points.

Weigh Batch Controller has up to 100 groups of set points.

United Control Systems, Inc.    Princeton, NJ 08540
Jan 28, 2002 F805 Weigh Batch Controller with 100 gate control outputs is offered with full color touch screen displays to allow setup, calibration, and clear messaging. Displays have adjustable contrast and backlight settings. F805 provides speeds of 200 updates per second and selectable resolution to 40,000. Power supply can excite/power up to four 350 ohm load cells (or eight 1000 ohm). There are two (5.0 and 10.0 V) selectable excitation voltages.




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