Product News: Electrical Equipment & Systems
Polysulfone Foam is designed for wire and cable applications.
Press Release Summary:
April 15, 2014 - Providing low-halogen content and low-smoke performance, Udel® P-1703 NT polysulfone (PSU) foam passes NFPA 262 smoke and flame test for plenum (CMP) applications. Resin has specific gravity of 1.24 and foam rate of 50%–60%; latter imparts dielectric constant of 1.8–2 to meet cable electrical requirements without requiring significant modifications to existing constructions. By controlling processing conditions, foaming level can be tuned to 20%–70% closed-cell structure utilized in industry.
Original Press Release
Solvay's Udel PSU Foam is New Eco-Friendly Material Option for Wire and Cable Applications
Press release date: April 7, 2014
BOLLATE, Italy – Solvay Specialty Polymers has launched Udel P-1703 NT, a high-performance polysulfone (PSU) foam grade that provides low-halogen content and low-smoke performance for wire and cable applications. The new material passes the stringent NFPA 262 smoke and flame test for plenum (CMP) applications and is also the industry’s first PSU foam for the wire and cable industry. Solvay made the announcement at the Wire 2014 exhibition (Hall 12 Booth B33) April 7-11 in Dsseldorf.
“The industry is pushing for eco-friendly alternatives in wire and cable and Solvay has responded with a proprietary polymer solution that meets the low-halogen, low-smoke requirements while providing exceptional performance in these demanding applications,” said Michael Finelli, Senior Vice President-Head of Sulfone Polymers for Solvay Specialty Polymers.
Udel P-1703 NT PSU resin offers a significant cost advantage over competing resins such as fluorinated ethylene propylene (FEP) because of its lower specific gravity (1.24) and higher foam rate (50% to 60%). The material’s high foam rate also imparts a low dielectric constant (1.8 to 2) to meet cable electrical requirements without the need for significant modifications to existing constructions.
Typically, Udel P-1703 NT is chemically foamed using a FCB-8 foaming masterbatch, which is also supplied by Solvay Specialty Polymers. The material can also be foamed with physical foaming gases such as nitrogen. A ratio of 97%wt of P-1703 NT resin to 3%wt FCB-8 masterbatch is typically used to achieve 50% foaming. By controlling this ratio and other processing conditions, the foaming level can be dialed into the customary 20% to 70% closed-cell structure utilized in the industry.
Udel P-1703 NT PSU with FCB-8 is currently being used for separators (tapes and cross-webs) in CMP Category 6 telecommunication cables. The technology can potentially be applied to other plenum applications including fiber optics (OFNP), jackets, and primary insulation in cables. Other potential plenum applications include plenum raceways and fire alarm cables.
Since the use of Udel P-1703 NT is a contributing factor to cables passing the stringent NFPA 262 smoke and flame test, the material is expected to be suitable for use in telecommunication riser cables, which require compliance with the less-stringent UL 1666 flame test. Utilization of the Udel PSU foaming technology in wire and cable is expected to lead to compliance with both FIPEC 1 (IEC 60332-3) and FIPEC 2 standards for the European telecommunications market, which is a leading user of low-halogen content/low-smoke materials.
Udel P-1703 NT is also envisioned for use in wire and cable applications for transportation railway and shipboard, oil and gas platform, MIL SPEC, and other confined space uses. It is now commercially available in the U.S. and Europe.
Solvay is committed to the wire and cable industry with a broad-based material portfolio which also includes Hyflon perfluoroalkoxy (PFA) and MFA perfluoropolymer, Halar ethylene chlorotrifluoroethylene (ECTFE), Solef polyvinylidene fluoride (PVDF), Cogegum GFR cross-linkable HFFR compounds and AFR thermoplastic HFFR compounds, Polidiemme XLPO, Radel polyphenylsulfone (PPSU), KetaSpire polyetheretherketone (PEEK), and AvaSpire polyaryletherketone (PAEK). These materials deliver the performance and safety demanded by cable manufacturers, building owners, engineers, and equipment designers in a range of industries including telecommunications, oil and gas, automotive, aerospace and military, industrial, and consumer electronics.
About Solvay Specialty Polymers
Solvay Specialty Polymers manufactures over 1500 products across 35 brands of high-performance polymers – fluoropolymers, fluoroelastomers, fluorinated fluids, semi-aromatic polyamides, sulfone polymers, aromatic ultra polymers, high-barrier polymers
and cross-linked high-performance compounds – for use in Aerospace, Alternative Energy, Automotive, Healthcare, Membranes, Oil and Gas, Packaging, Plumbing, Semiconductors, Wire and Cable, and other industries. Learn more at www.solvay.com.
Solvay (www.solvay.com) is an international chemical Group committed to sustainable development with a clear focus on innovation and operational excellence. It is realizing over 90% of its sales in markets where it is among the top 3 global leaders. Solvay offers a broad range of products that contribute to improving quality of life and the performance of its customers in markets such as consumer goods, construction, automotive, energy, water and environment, and electronics. The Group is headquartered in Brussels and its companies, which employ about 29,400 people in 55 countries, generated EUR 9.9 billion in net sales in 2013 (pro forma). Solvay SA is listed as SOLB.BE on NYSE Euronext (www.euronext.com) in Brussels and Paris. Bloomberg (www.bloomberg.com) = SOLB.BB. Reuters (www.reuters.com) = SOLB.BR.