Product News: Robotics

Automatic Tool Changer features drum style magazine.

Press Release Summary:

Automatic Tool Changer features drum style magazine.

March 3, 2014 - Able to accommodate most types of tool holders, CTM and offers tool exchange time that varies from 0.6–5 sec depending on choice of 4 frame sizes, tool weights, and exchange arm length. Each tool changer consists of dual motion cam operated exchanger; mechanical exchange arm with dual rapid-release gripper hands and built-in safety interlocks; tool storage magazine. Applications include NC milling machines, VMCs, HMCs, CNC lathes, transfer machines, and laser/plasma cutting machines.

ITI Tooling Co Inc / Indexing Technologies Inc - Ramsey, NJ

Original Press Release

Automatic Tool Changer with a Drum Style Magazine - Type CTM

Press release date: March 3, 2014

Automatic tool changers, type CTM are suitable for applications on NC milling machines, vertical and horizontal machining centers, CNC lathes, transfer machines, laser and plasma cutting machines. In addition, they are effectively applied on wood and granite routing machines and machines designed specifically for cutting extruded Aluminium.

CTM tool changers are manufactured in 4 standard frame sizes and accommodate most types of tool holders, the performance characteristics of each size is listed in the table below.

Each CTM tool changer consists of:
- A dual motion cam operated exchanger that performs the high speed and mechanically synchronized movements for grasping, extracting, exchanging and inserting the tools simultaneously between the spindle and the magazine, plus the release of the tool grippers. This entire high speed cycle is operated by one 3 phase, self- braking motor.
- A mechanical exchange arm with dual “rapid-release” gripper hands and built-in safety interlocks.
- The tool storage magazine, on which all tool holder pockets are hinged to enable a 90 deg. tilt during a tool exchange are assembled on a mechanical cam driven indexing table operated by a 3 phase self-braking motor, with an optional servomotor drive available on some models. The tool holder tilt unit is pneumatically operated as is the tool taper cleaning head actuated as the used tool is inserted back into the magazine. A built-in switch system guarantees precise tool holder identification and is used for management of the migrating tools. In addition, a dedicated tool holder to tool pocket identification management system is available upon request.

All CTM tool changers are fabricated using pre-engineered sub assemblies that are manufactured using state of the art steels, alloys and plastics so that they are durable yet lightweight and in many instances the tool changer assembly is attached directly onto the machine without affecting the machines performance.

The main characteristics of these self-contained CTM tool changers besides the simplicity, reliability and the cleanliness is the high speed tool exchange cycle itself which is determined by the pre-engineered cam mechanisms. The cams motion law has been studied and applied in the best way to obtain a fast and harmonic motion of the exchange arm.

This exchange time varies from 0.6 to 5 seconds depending upon the frame size of unit, the tool weights and the length of the exchange arm.

Model# Qty. of tools Max tool mm. Total tool holder weight kg. Max. tool holder weight kg Max. tool length mm. Exchange distance mm. Cycle time sec. Toolholder type Applications
CTM 20 20 54 30 2.5 100 300-350 400-450 0.6 ISO 16 ISO 20-25 HSK 25-32 CAT 20 Small machining centers, NC drilling machines, etc.
30 40 40
CTM 30 12 85 50 5 200 350 400-450 500-550 1.2 ISO 30 BT30 HSK 32-40 CAPTO C4 CAT 30 Small-medium machining centers, NC drilling machines, CNC lathes, etc.
20 60 75
30 64 100
CTM 40 12 100 80 10 300 400-450 500-550 600-650 1.5 ISO 40 BT40 HSK 50-63 CAPTO C5-C6 CAT 40 Medium – Large vertical and horizontal machining centers, NC milling machines, transfer machines, CNC lathes, etc.
20 90 120
30 84 160
CTM 50 12 150 160 20 400 500-550 600-650 700-750 800 2.5 ISO 45-50 BT50 HSK 80-100 CAPTO C8-C10 CAT 50 Large vertical and horizontal machining centers, boring and milling machines with fixed and traversing spindles, NC milling machines and CNC lathes.
20 124 240
30 124 300

For more information please contact:
Indexing Technologies Inc.
37 Orchard Street
Ramsey, NJ 07446
(201) 934-6333
Website: www.indexingtechnologies.com
Email: info@indexingtechnologies.com

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