Mill/Turn Center suits mixed-volume and precision mold work.
December 22, 2008 -
Along with fully enclosed machining area, matec-30 HV/K 5-axis traveling column machining centers have torque drives in swiveling axes (swivel head and rotary table). Other features include 1,300 x 600 x 800 mm X/Y/Z axes; rapid traverse rates of 30 m/min; and 1,515 x 635 mm table that supports max load of 1,000 kg. Lending to accelerated cycle times, centers also incorporate automatic tool-change magazine; 30 kW AC spindle motor with direct drive; and 40-taper, 12,000 rpm spindle.
(Archive News Story - Products mentioned in this Archive News Story may or may not be available from the manufacturer.)
Original Press release
GBI Cincinnati, Inc.
6899 Steger Dr.
Cincinnati, OH, 45237
USA
The Ultimate in Mill/Turn Centers, the Matec-30 HV/K
CINCINNATI, OH - GBI Cincinnati, an industry leader in supplying machine tool technology, has built a reputation on providing customer-driven solutions to a broad array of precision turn/milled-part challenges. The new matec-30 HV/K is yet another step in providing these solutions ever more flexibly. According to Kevin Bevan, president, "These 5-axis traveling column machining centers have torque drives in the swiveling axes (swivel head and rotary table) and are ideal for very precise mold work, as well as mixed volume, short run operations."
With an X-axis of 1,300 mm, Y-Axis of 600 mm and a Z-axis of 800 mm, the HV/K Series combines high performance milling/turning and large machining capacity within a compact 4,900 mm x 4,355 mm x 3,250 mm space-saving footprint. Table size is 1515 mm x 635 mm. Maximum table load is 1,000 kg and 5 table T slots are standard.
Rapid traverse rates of 30 m/min (48/100 m/min optional) mean accelerated machine cycle times and reduced non-cut time, which increases overall throughput. Also increasing cycle time is an automatic tool-change magazine offering a fast 3.5 sec (vertical) or 6.5 sec (horizontal) tool-to-tool index time. The tool changer holds 36 tools (up to 128 optional) with a maximum tool weight of 3 kg to 10 kg. Maximum tool diameter is 70 mm - 130 mm and length is 360 mm.
The matec-30 HV/K 5-axis machining centers include versatile high-speed linear guide ways in all axes. A high-torque 30 kW AC spindle motor with direct drive permits full horsepower at low spindle speeds. The standard 40-taper spindle delivers 12,000 RPM (42,000 RPM optional) with through-the-spindle coolant at 20 bar (70 bar optional) which helps keep the spindle cool. To assure the rigidity required for heavy-duty cutting, the machine base is manufactured from high-quality mehanite cast iron, ensuring stability for years to come.
The multi-functional machining area is the result of a fixed machine table with integrated rotary table. A 630 mm diameter CNC torque rotary table permits machining on 5 sides, with a speed range of 1,800 RPM. The swing circle of the CNC torque rotary table has a diameter of 1,000 mm. The CNC torque swivel head has a range of ± 105° for horizontal and vertical machining.
An automated lubrication system, a complete coolant system and splashguards with overlapping doors are standard. The electrical cabinet is dust-proof. All wire through-holes are protected by water-resistant fittings to prevent oil moisture from entering. This extends electronic parts service life and assures maximum dependability.
The machining area is completely enclosed with electrically locked sliding doors. Bellows with steel lamellas, chip conveyors and centralized lubrication are all standard, as are glass scales in X-, Y-, and Z-axis.
The matec-30HV/K is equipped with the Heidenhain iTNC 530 control for optimized results in turning, milling and 5-axis machining. Siemens 840 D is optional.
Utilizing only leading edge technology, each matec machine is designed and analyzed using advanced Finite Element Analysis (FEA) for dynamic simulation and structural analysis. All matec machines are laser calibrated and inspected to VDI (German Industrial Standards) to ensure the final product is of the absolute finest quality.
Matec produces a wide range of traveling column machines with X-axis up to 12 m. Using a modular design approach, machines can be customized to suit the end-user's specific application.
Master distributor GBI in Cincinnati, Ohio is the exclusive United States distributor for the matec Maschinenbau GmbH line of machine tools and provides an unparalleled degree of training, service and support for all matec machine tool products in the USA.
For more information, contact GBI Cincinnati, Inc, 6899 Steger Drive, Cincinnati, OH 45237. Tel: 513/841-8684. Fax: 513/841-7381. Web: www.gbicincinnati.com. E-mail: info@gbicincinnati.com
According to Kevin Bevan, president, "These matec 5-axis machining centers are ideal for ultra-close tolerance precision mold work, as well as mixed volume, short run operations."
|
|
|
|
|
|
|
| 
