Core Material improves ceramic core stability in jet engines.February 9, 2009 -
Suitable in airfoil casting of blades and vanes for rotating and static parts of jet engines, P52 core material is used for producing ceramic cores that remain stable with high temperature metal alloys. It stays rigid, maintaining tight, consistent wall tolerances, while exhibiting crushability during solidification. Product allows user to reduce or eliminate platinum pins that hold ceramic in place and support core during casting process.
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Original Press release
Morgan Technical Ceramics
26 Madison Rd.
Fairfield, NJ, 07004
USA
Morgan Technical Ceramics Introduces P52 Core Material to Improve Core Stability in Jet Engine Applications
Morgan Technical Ceramics Certech (MTC Certech), a leader in the investment casting industry, has introduced its advanced P52 core material used for producing ceramic cores that remain extremely stable with the high temperature super alloys now being used to cast quieter and more fuel-efficient jet engines. The fused silica ceramic cores are ideal in airfoil casting of blades and vanes for rotating and static parts of these engines.
To attain greater fuel efficiencies, engines are running at increasingly higher temperatures and must be cooled with more intricate cooling schemes, requiring the casting of complex cooling passages. Stronger metal alloys are also being used in the casting process and a core material must be able to withstand the extremely high temperatures used to pour them. MTC Certech's core material is able to achieve this.
MTC Certech's P52 core material stays rigid, maintaining extremely tight, consistent wall tolerances. Large volumes of dimensionally accurate parts can be produced on a timely basis. Holding thinner metal walls more accurately results in higher casting yields, reduced scrap rates and lower casting costs.
Another advantage of the P52 core's stability is that manufacturers can reduce or eliminate the use of costly platinum pins to hold the ceramic in place and support the core during the casting process. This results in additional cost savings.
While dimensionally strong, P52 core material also exhibits improved crushability during solidification. This means that it remains rigid and stable through the cooling process but is crushable when it needs to be during the metal solidification process. This is particularly useful for alloys that are prone to hot-tearing (as found in equiax castings) or re-crystallization (castings that are involved in directionally solidified or single crystal castings).
About Morgan Technical Ceramics
Morgan Technical Ceramics (MTC) has a comprehensive range of ceramic materials, from which its products are manufactured. Supplying to a variety of demanding markets, MTC has established an enviable reputation for providing value-added solutions through world-class research and development, innovative design and, perhaps most important of all, application engineering.
From manufacturing locations in North America, Europe, Asia and Australia, Morgan Technical Ceramics, a Division of The Morgan Crucible Company plc, supplies an extensive range of products, including ceramic components, braze alloys, ceramic/metal assemblies and engineered coatings.
For further information, please contact:
Lorraine Henry,
Tel: +44 (0)1299 872217
Email: lorraine.henry@morganplc.com
For more information on Morgan Technical Ceramics visit www.morgantechnicalceramics.com or contact one of our sales offices below:
Europe
Morgan Technical Ceramics,
Bewdley Road, Stourport,
Worcestershire, DY13 8QR.
Tel: +44 1299 872210
Fax: +44 1299 872218
Email: mtcuksales@morganplc.com
North America
Morgan Technical Ceramics,
26 Madison Road, Fairfield,
NJ 07004, USA
Tel: +1 800 433 0638
Fax: +1 973 227 7135
Email: mtcussales@morganplc.com
Asia
Morgan Technical Ceramics,
Dingshu Town,
Yixing City 214221,
Jiangsu Province, P.R. China
Tel: +86 21 59 90 61 39
Fax: +86 21 59 90 61 27
Email: mtccnsales@morganplc.com
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