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Mass Imager performs singulated substrate processing.


August 31, 2006 - SinguLign(TM) enables mass imaging of multiple materials such as solder paste, solder spheres, flux, and adhesive onto singulated substrates or components directly from carrier. Through use of printing platform, specialized tooling, carrier, and miniaturized print or ball placement head, precise deposits can be applied to individual parts down to 20 mm. Tooling and parts handling mechanisms enable processing times of 20 sec and less for individual parts, depending on process.

(Archive News Story - Products mentioned in this Archive News Story may or may not be available from the manufacturer.)

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DEK Develops Solution for High Throughput Singulated Substrate Processing


Once again, DEK has developed a mass imaging solution that delivers higher throughput, amazing levels of accuracy and streamlined, flexible processing capability. DEK's SinguLign(TM) enables the high accuracy mass imaging of multiple materials such as solder paste, solder spheres, flux and adhesive onto singulated substrates or components directly from the carrier, allowing the accurate processing of known good parts down to 20 mm in size.

Through the use of a highly-accurate printing platform, specialized tooling, a carrier and a miniaturized print or ball placement head, repeatable and precise deposits can be applied to parts individually. The carrier, which can hold multiple substrates, is transported into the printer where a vacuum tower raises the first substrate or component to print height, secures it in place and aligns the substrate. The substrate is then imaged with the appropriate material for the specific application and is gently lowered back into the carrier. This sequence is repeated for all of the parts and then the carrier is transported to the next process step.

"This is a true breakthrough in individual parts processing," comments Steve Watkin, Semiconductor and Alternative Applications Manager at DEK. "The ability to independently align and mass image only known good parts on a proven, high-speed platform guarantees dramatic yield improvements and tighter process control."

The unique tooling and parts handling mechanisms allow for maximum print support and enable very high-speed processing times for individual parts - as little as 20 seconds for ball placement and much less for other print processes. Among other benefits, DEK's SinguLign delivers increased accuracy through the ability to align to substrate features - and not package edges -- enables ultra fine pitch imaging, providing yield improvement driven by the capability to process only known good parts and supports multiple processes, depositing paste, flux, solder spheres or adhesive. The flexibility of the technology allows for imaging onto substrates or pre-packaged, 3D components and the versatility of the mass imaging platform permits easy re-deployment for other packaging processes, significantly lowering cost of ownership.

DEK's SinguLign now gives packaging specialists the ability to align and image multiple substrates and components at ultra-fine pitch individually, resulting in measurable improvements in throughput and end of the line yield.

About DEK
DEK is a global provider of advanced pre-placement manufacturing solutions and innovative deposition technologies for a wide range of electronic materials. For more information, visit DEK at www.dek.com.

Company Contact
Michael Brianda
DEK
Tel: + 49 6101 5227-0
E-mail: mbrianda@dek.com
Internet: www.dek.com


Contacts:

General Information:
Michael Brianda
INTL
Phone: 49-6101-5227-0
Send email  E-mail this person

Company Information:
Name: DEK International GmbH
Address: Geroldstrasse 28
City: Zurich
ZIP: Ch-8005
Country: Switzerland
Phone: +41 1 274 80 20
FAX: +41 1 274 80 22
http://www.dek.com


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Stencil Solution meets ultra fine-pitch printing demands.
Dual Lane PCB Conveyor boosts throughput and flexibility.
Reel-to-Reel Printer aids continuous substrate manufacture.
Automated Tooling System handles high-density boards.
Imaging System manages materials for packaging applications.
Panel Carrier facilitates substrate centering and transport.
PCB Inspection System features four-second cycle time.
Backside Wafer Coating is enabled by mass imaging platform.
Products and Services offer comprehensive lead-free solution.

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DEK Looks Forward to Amper 2008 - Hall 5, Stand 5D19
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DEK Invites Visitors to 'Expect More' at Forum de l'Electronique 2007
New DEK Partnership Delivers Complete Solar Cell Manufacturing Solution
New Shenzhen Manufacturing Facility Enables DEK Customers to 'Expect More'
DEK Strengthens Presence in Asia with Key Appointments
DEK Celebrates On-Stand Success at Nepcon 2007
DEK Receives Intel's Preferred Quality Supplier Award
DEK Announces New Addition to VectorGuardŽ Stencil Range
DEK Expands VectorGuard(TM) Availability in Canada
DEK to Exhibit at Brazil's Upcoming Electronica Event
DEK Invites Visitors to "Expect More" at Nepcon 2007, Stand B40
Scanditron Named as Exclusive DEK Distributor for Baltic States
DEK Delivers on "Expect More" Message, Lands Innovation and Service Honors APEX
DEK's VectorGuardŽ Stencil System Wins Industry Honor
DEK CEO joins IPC SMEMA Council
DEK Reinforces Commitment to Alternative Energy Technologies
Global Technology Awards Honor DEK's Breakthrough Instinctiv(TM) Technology



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