Software Guidance Simplifies Sugar Moisture Testing
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Moisture is a critical sugar quality attribute. But the standard test method, loss-on-drying, is lengthy and includes several potential error sources. Repeating the process only makes it longer, which can hurt sugar-processing productivity. One solution that can avoid potential errors is step-by-step process software guidance, which helps ensure first-try accuracy and can streamline production.
Optimal moisture content for white sugar is typically between 0.02 and 0.05 percent. For raw sugar, the range is just slightly higher: between 0.25 and 1.10 percent. Maintaining these optimal moisture ranges is critical to prevent spoilage during storage and transport, so adjusting moisture content to optimal levels during the drying process is critical. This means the methods used to moisture-test sugar must be carried out with the utmost care to ensure quality.
Ensuring Moisture Content
To ensure correct moisture content, the International Commission for Uniform Methods of Sugar Analysis (ICUMSA) sets out the appropriate testing method for determining moisture content in sugar in GS 2/1/3/9-15 (2005). But the process is time-consuming and can be tricky to navigate especially when processing several samples simultaneously. Error-prone process points in the traditional method include manual data entry, results transcription, crucible identification and results calculation. Software support of the process can help to address and eliminate these potential error points, enhancing productivity and reducing operational costs.
Software Guidance
With quick, precise knowledge of sugar's moisture content significantly contributing to the operational efficiency of sugar refining and processing, step-by-step instructions help operators know exactly what part of the process they are in at all times. Ideally, chosen software can be customized to match individual process requirements, with software loaded on a network PC or server and step-by-step instructions appearing on the balance display itself. The process can be started directly from the balance touchscreen, and each subsequent prompt helps users ensure that each required process step is being followed with precision.
Easier Sample Tracking
A robust solution can take this precision process one step further, auto-printing barcode labels that correspond to each sample. Affixed to crucibles, this labeling ensures accurate sample identification: When scanned, the software will automatically record the sample weight against the correct crucible ID, even after pausing the application for drying and cooling. This ability to record weights for multiple samples, automatically calculate loss, and determine at-a-glance if a particular sample passes keeps the process running smoothly. Database records remain on file to help with future audits and comply with international guidelines such as EC No 1262/2001.
For more on how software tracking using a solution such as METTLER TOLEDO's LabXOneClick can help with quality assurance and compliance when moisture-testing sugar to avoid error and enhance productivity, visit http://us.mt.com/us/en/home/products/Laboratory_Weighing_Solutions/oneclick-weigh.html?crel=ePR_PP_EN
Contact details:
Mettler-Toledo International Inc.
Im Langacher, Zip Code 8606
Greifensee, Switzerland
E-Mail   : ePublicRelations@mt.com
Phone    : 44-9443385
Website : www.mt.com
About Author:
METTLER TOLEDO specializes in the area of precision instruments for professional use. METTLER TOLEDO laboratory instruments are used in research, scientific, drug discovery, and quality control labs, amongst many others in the pharmaceutical, chemical, food and cosmetics industries. METTLER TOLEDO comprehensive industrial solutions cover the various steps in a host of manufacturing processes at many of the same customers that laboratory serves. Solutions range from receiving raw materials through various manufacturing processes, in-line process control and end-of-line packaging control, to logistics and shipping. Increasingly, these solutions are fully integrated into the customer's IT environment, helping automate their workflows. In food retail, our offering for fresh food management ranges from receiving and pre-packaging, to in-store solutions for self-service departments, deli counters, and checkout terminals.
