Waste Heat Recovery Advances on Land and at Sea
MAN Diesel & Turbo
1600A Brittmoore Rd.
Houston, TX, 77043
Press release date: February 5, 2014
4 × Turbo Compound Systems with Power Turbine and Generator (TCS-PTG) for marine and stationary applications secure important milestones
With the recent commissioning of 2 x TCS-PTG22 units at the Miraflores Power Plant in Panama and the successful factory acceptance test of a TCS-PTG20 unit for a 4,700 TEU container vessel ordered by Reederei Horst Zeppenfeld – the second such unit to be installed on board a second such vessel – MAN Diesel & Turbo's recent market introduction of its new generation of waste heat recovery (WHR) systems is already notching up important milestones.
The two TCS-PTG22s add another 3 MW to the 80 MW extension of an existing power plant in Miraflores. The extension is powered by 2 × 12K80MC-S engines, produced under license by Hyundai, and are powered by two highly efficient TCA88 turbochargers. Nico Schmaeling – Head of Sales, Industrial Applications – MAN Diesel & Turbo, Augsburg said: "Turbocharger efficiency is a decisive factor for the performance of the TCS-PTG. The higher the turbocharger efficiency, the more exhaust gas that can be branched-off for the power turbine and the more electricity that can be produced." In this respect, and much to their satisfaction, the operators report that the two TCS-PTG22 units supply more energy to the grid than originally contracted.
Concurrent with the successful commissioning of the TCS-PTG22 units in Panama, a further TCS-PTG20 has successfully passed its factory acceptance test in the presence of the DNV GL classification society at MAN Diesel & Turbo's Augsburg's premises. The TCS-PTG20 is one of two units bound for German shipowner Reederei Horst Zeppenfeld for use aboard two 4,700 TEU container vessels currently under construction at Samjin Shipbuilding in Weihai, China. The ships are each powered by an MAN B&W 6S80ME-C9.2 low-speed engine, rated at 27,060 kW. Each TCS-PTG20 unit will supply 920 kW to the board grid.
The order represents the first such instance of a marine application for MAN Diesel & Turbo's new generation of TCS-PTGs. Along with the two TCS-PTG20s, MAN Diesel & Turbo will also supply four TCA88 turbochargers, two each aboard the container newbuildings.
Through using the TCS-PTG units, Zeppenfeld will not only save fuel but will also reduce the operating costs of their gensets as these can be run on part-load or switched off when the TCS-PTG units are in operation.
MAN Diesel & Turbo sees a growing potential for WHR systems such as the TCS-PTG, which can recover up to 5% of the energy from a main-engine's exhaust gases and thus improve a vessel's energy efficiency design index (EEDI).
MAN Diesel & Turbo SE
DK-2450 Copenhagen SV, DENMARK
Peter Dan Petersen
Tel.: +45 33 85 14 70
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Tel.: +45 33 85 15 90
About MAN Diesel & Turbo
MAN Diesel & Turbo SE, based in Augsburg, Germany, is the world's leading provider of large-bore diesel engines and turbomachinery for marine and stationary applications. It designs two-stroke and four-stroke engines that are manufactured both by the company and by its licensees. The engines have power outputs ranging from 450 kW to 87 MW. MAN Diesel & Turbo also designs and manufactures gas turbines of up to 50 MW, steam turbines of up to 150 MW and compressors with volume flows of up to 1.5 million m³/h and pressures of up to 1,000 bar. The product range is rounded off by turbochargers, CP propellers, gas engines and chemical reactors. MAN Diesel & Turbo's range of goods includes complete marine propulsion systems, turbomachinery units for the oil & gas as well as the process industries and turnkey power plants. Customers receive worldwide after-sales services marketed under the MAN PrimeServ brand. The company employs around 14,000 staff at more than 100 international sites, primarily in Germany, Denmark, France, Switzerland, the Czech Republic, India and China. MAN Diesel & Turbo is a company of the Power Engineering business area of MAN SE.
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